ITAC Assessment: UA3012
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ITAC Assessment: UA3012
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Assessment Year 2011
Principal Product Cast Metal Parts
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 149
Plant Area 122,400
ft2
Annual Production 16,284
ton
Production Hrs. Annual 6,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,164,590 19,570,993
kWh
Natural Gas $139,568 22,333
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,687 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,636

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,962 $6,000 $5,962
96,369
kWh
-
02 2.4224: Upgrade controls on compressors $18,630 $20,000 $18,630
301,138
kWh
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $23,047 $58,885 $23,047
372,527
kWh
-
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,412 $4,440 $2,412
38,987
kWh
-
05 2.7261: Install timers and/or thermostats $983 $170 $655
10,531
kWh
$328
-
MMBtu
06 2.2511: Insulate bare equipment $8,066 $30 $8,066
130,377
kWh
-
07 2.2515: Use optimum thickness insulation $6,587 $120 $6,587
106,475
kWh
-
TOTAL RECOMMENDED $65,687 $89,645 $65,359
1,056,404
kWh
$328
-
MMBtu
TOTAL IMPLEMENTED $15,636 $320 $15,308
247,383
kWh
$328
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs