ITAC Assessment: UA3005
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ITAC Assessment: UA3005
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Assessment Year 2010
Principal Product Truck Bodies
NAICS 336212: Truck Trailer Manufacturing
SIC 3713: Truck and Bus Bodies
Sales Range $10
M
to 50
M
# of Employees 180
Plant Area 110,000
ft2
Annual Production 1,300
pieces
Production Hrs. Annual 4,538
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $347,181 4,553,700
kWh
Electricity Demand $4,444 1,112
kW-mo/yr
Natural Gas $190,816 13,573
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $217,486 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $159,004

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $30,246 $34,285 $26,517
347,814
kWh
$3,729
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $27,085 $42,861 $23,751
311,521
kWh
$3,334
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $2,974 $730 $2,974
39,004
kWh
- -
04 2.4224: Upgrade controls on compressors $9,502 $20,000 $8,720
114,379
kWh
$782
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $9,061 $5,448 - - $9,061
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,840 $400 $4,439
58,228
kWh
$401
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,333 $1,000 $1,688
22,134
kWh
$645
-
kW-mo/yr
-
08 2.1321: Replace fossil fuel equipment with electrical equipment $122,417 $2,400 - - $122,417
-
MMBtu
09 2.6218: Turn off equipment when not in use $6,056 $2,750 - - $6,056
-
MMBtu
10 2.7261: Install timers and/or thermostats $2,972 $510 $2,972
38,987
kWh
- -
TOTAL RECOMMENDED $217,486 $110,384 $71,061
932,067
kWh
$8,891
-
kW-mo/yr
$137,534
-
MMBtu
TOTAL IMPLEMENTED $159,004 $65,261 $32,471
425,900
kWh
$4,116
-
kW-mo/yr
$122,417
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs