| Assessment Year | 2018 |
|---|---|
| Principal Product | Carpet Backing |
| NAICS | 313110: Fiber, Yarn, and Thread Mills |
| SIC | 2281: Yarn Spinning Mills |
| Sales Range | $1 M to 5M |
| # of Employees | 260 |
| Plant Area |
500,000
ft2
|
| Annual Production | 28,000,000
lb
|
| Production Hrs. Annual | 8,568
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,542,032 | 47,075,099 |
kWh
|
$0.054 |
| Electricity Demand | $404,250 | 99,000 |
kW-mo/yr
|
$4.08 |
| Electricity Fees | $(-62,531.0) | - |
|
- |
| Natural Gas | $314,552 | 58,357 |
MMBtu
|
$5.39 |
| TOTAL YEARLY COSTS | $3,198,303 | |||
| RECOMMENDED SAVINGS* | $224,910 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $45,810 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4226: Use / purchase optimum sized compressor | $53,942 | $257,046 |
$50,701
938,914
kWh
|
$4,601
-
kW-mo/yr
|
$(-1,360.0) | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $22,431 | $9,390 |
$21,682
401,511
kWh
|
$1,315
-
kW-mo/yr
|
$(-566.0) | - | |
| 03 | 2.4113: Install motor voltage controller on lightly loaded motors | $65,495 | $71,371 |
$67,147
1,243,466
kWh
|
- | $(-1,652.0) | - | |
| 04 | 2.7261: Install timers and/or thermostats | $22,999 | - |
$23,579
436,649
kWh
|
- | $(-580.0) | - | |
| 05 | 2.1224: Replace boiler | $41,312 | $190,000 | - | - | - |
$41,312
-
MMBtu
|
|
| 06 | 2.2511: Insulate bare equipment | $380 | $1,205 |
$102
1,887
kWh
|
- | $(-3.0) |
$281
-
MMBtu
|
|
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $18,351 | $7,494 |
$17,013
315,038
kWh
|
$1,800
-
kW-mo/yr
|
$(-462.0) | - | |
| TOTAL RECOMMENDED | $224,910 | $536,506 |
$180,224
3,337,465
kWh
|
$7,716
-
kW-mo/yr
|
$(-4,623.0) |
$41,593
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $45,810 | $10,595 |
$45,363
840,047
kWh
|
$1,315
-
kW-mo/yr
|
$(-1,149.0) |
$281
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs