ITAC Assessment: UA0126
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ITAC Assessment: UA0126
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Assessment Year 2014
Principal Product Metal/Plastic Automotive Parts
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 296
Plant Area 155,000
ft2
Annual Production 336,000,000
units
Production Hrs. Annual 6,336
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $708,345 12,758,817
kWh
Electricity Demand $156,155 32,071
kW-mo/yr
Electricity Fees $99,946 -
Natural Gas $4,467 342
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $114,182 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,621

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $57,076 $122,855 $46,050
829,433
kWh
$7,651
-
kW-mo/yr
$3,375 -
02 2.7122: Disconnect ballasts $14,055 $1,200 $11,229
202,246
kWh
$1,866
-
kW-mo/yr
$960 -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $8,580 $6,440 $7,994
143,989
kWh
- $586 -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,605 $6,195 $6,170
111,134
kWh
$916
-
kW-mo/yr
$519 -
05 2.7442: Keep doors and windows shut when not on use $3,304 $583 $3,078
55,447
kWh
- $226 -
06 2.7261: Install timers and/or thermostats $4,317 $625 $2,489
44,824
kWh
- $182 $1,646
-
MMBtu
07 2.3212: Optimize plant power factor $19,245 $19,520 - - $19,245 -
TOTAL RECOMMENDED $114,182 $157,418 $77,010
1,387,073
kWh
$10,433
-
kW-mo/yr
$25,093 $1,646
-
MMBtu
TOTAL IMPLEMENTED $7,621 $1,208 $5,567
100,271
kWh
- $408 $1,646
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs