ITAC Assessment: UA0108
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ITAC Assessment: UA0108
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Assessment Year 2013
Principal Product Plastic Intermediate Bulk Containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 82,000
ft2
Annual Production 160,000
pieces
Production Hrs. Annual 7,488
hrs
Location (State) Alabama
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $293,544 4,116,552
kWh
Electricity Demand $0.0 7,793
kW-mo/yr
Electricity Fees $30,360 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,384 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,367

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $8,157 $800 $7,404
103,829
kWh
$753
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,880 $1,900 $6,245
87,576
kWh
$635
03 2.7135: Install occupancy sensors $4,734 $858 $4,297
60,263
kWh
$437
04 2.7134: Use photocell controls $145 $607 $132
1,847
kWh
$13
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,894 $490 $3,534
49,551
kWh
$360
06 2.6231: Utilize controls to operate equipment only when needed $2,603 $2,591 $2,363
33,142
kWh
$240
07 2.4131: Size electric motors for peak operating efficiency $3,872 $1,425 $3,515
49,297
kWh
$357
08 2.7261: Install timers and/or thermostats $2,099 $152 $1,905
26,720
kWh
$194
TOTAL RECOMMENDED $32,384 $8,823 $29,395
412,225
kWh
$2,989
TOTAL IMPLEMENTED $28,367 $6,791 $25,748
361,081
kWh
$2,619
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs