ITAC Assessment: UA0102
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ITAC Assessment: UA0102
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Assessment Year 2013
Principal Product car seats
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 1,169
Plant Area 366,000
ft2
Annual Production 13,500,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $638,554 11,826,000
kWh
Electricity Demand $125,924 30,699
kW-mo/yr
Electricity Fees $119,735 -
Natural Gas $182,118 15,451
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $123,721 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $94,018

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $50,854 $94,049 $44,926
831,967
kWh
$3,410
-
kW-mo/yr
$2,518 -
02 2.7122: Disconnect ballasts $9,077 $2,400 $7,816
144,750
kWh
$812
-
kW-mo/yr
$449 -
03 2.7135: Install occupancy sensors $2,868 $3,530 $2,726
50,476
kWh
- $142 -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,113 $4,070 $1,058
19,584
kWh
- $55 -
05 2.7243: Improve air circulation with destratification fans / other methods $20,898 $56,750 $16,796
311,031
kWh
$3,067
-
kW-mo/yr
$1,035 -
06 2.7261: Install timers and/or thermostats $9,708 $336 $9,227
170,863
kWh
- $481 -
07 2.7442: Keep doors and windows shut when not on use $5,742 $4,348 $5,458
101,079
kWh
- $284 -
08 2.4231: Reduce the pressure of compressed air to the minimum required $13,771 $1,600 $10,945
202,681
kWh
$2,144
-
kW-mo/yr
$682 -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,882 $5,695 $5,107
94,583
kWh
$484
-
kW-mo/yr
$291 -
10 2.2136: Install / repair insulation on steam lines $3,808 $295 - - - $3,808
-
MMBtu
TOTAL RECOMMENDED $123,721 $173,073 $104,059
1,927,014
kWh
$9,917
-
kW-mo/yr
$5,937 $3,808
-
MMBtu
TOTAL IMPLEMENTED $94,018 $160,655 $78,782
1,458,920
kWh
$6,961
-
kW-mo/yr
$4,467 $3,808
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs