ITAC Assessment: UM0388
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ITAC Assessment: UM0388
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Assessment Year 2011
Principal Product Automotive Frames
NAICS 336340: Motor Vehicle Brake System Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 120
Plant Area 294,000
ft2
Annual Production 160,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $837,270 11,603,200
kWh
Electricity Demand $67,409 29,515
kW-mo/yr
Natural Gas $234,895 42,959
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,189 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4221: Install compressor air intakes in coolest locations $11,000 $12,500 $10,752
148,999
kWh
$248
-
kW-mo/yr
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $9,157 $33,210 $8,791
121,827
kWh
$366
-
kW-mo/yr
- -
03 2.3212: Optimize plant power factor $1,638 $2,460 - - $1,638 -
04 2.2437: Recover waste heat from equipment $21,289 $1,000 - - - $21,289
-
MMBtu
05 2.2414: Use waste heat from hot flue gases to preheat $6,941 $5,520 - - - $6,941
-
MMBtu
06 2.7135: Install occupancy sensors $13,164 $14,196 $13,164
182,426
kWh
- - -
TOTAL RECOMMENDED $63,189 $68,886 $32,707
453,252
kWh
$614
-
kW-mo/yr
$1,638 $28,230
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs