ITAC Assessment: UA0003
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ITAC Assessment: UA0003
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Assessment Year 2007
Principal Product Automotive subframes and bumpers
NAICS 336111: Automobile Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 308
Plant Area 144,000
ft2
Annual Production 1,800,000
pieces
Production Hrs. Annual 6,800
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $678,674 8,641,690
kWh
Electricity Demand $114,338 17,690
kW-mo/yr
Natural Gas $215,659 23,716
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $145,004 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.2442: Preheat combustion air with waste heat $65,640 $16,926 - - - $65,640
-
MMBtu
02 2.7142: Utilize higher efficiency lamps and/or ballasts $30,585 $54,205 $24,920
407,410
kWh
$4,270
-
kW-mo/yr
$1,395 -
03 2.2614: Use cooling tower or economizer to replace chiller cooling $43,286 $20,950 $35,571
581,610
kWh
$5,723
-
kW-mo/yr
$1,992 -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,528 - $1,528
24,986
kWh
- - -
05 2.7442: Keep doors and windows shut when not on use $1,563 - $375
11,688
kWh
- - $1,188
-
MMBtu
06 2.2625: Chill water to the highest temperature possible $1,422 - $1,093
18,024
kWh
$268
-
kW-mo/yr
$61 -
07 2.7261: Install timers and/or thermostats $814 $1,180 $814
13,300
kWh
- - -
08 2.7135: Install occupancy sensors $166 $158 $166
2,566
kWh
- - -
TOTAL RECOMMENDED $145,004 $93,419 $64,467
1,059,584
kWh
$10,261
-
kW-mo/yr
$3,448 $66,828
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs