| Assessment Year | 2024 |
|---|---|
| Principal Product | Off-Road Tires |
| NAICS | 326211: Tire Manufacturing (except Retreading) |
| SIC | 3011: Tires and Inner Tubes |
| Sales Range | $100 M to 500M |
| # of Employees | 275 |
| Plant Area |
320,000
ft2
|
| Annual Production | 1,092,000
pieces
|
| Production Hrs. Annual | 4,160
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $839,197 | 18,302,472 |
kWh
|
$0.046 | |
| Electricity Demand | $539,202 | 90,279 |
kW-mo/yr
|
$5.97 | |
| Natural Gas | $872,829 | 173,656 |
MMBtu
|
$5.03 | |
| Waste Disposal Costs | |||||
| Water Usage | $61,984 | 17,461 |
Tgal
|
$3.55 | |
| Water Disposal | $41,871 | 7,124 |
Tgal
|
$5.88 | |
| TOTAL YEARLY COSTS | $2,355,083 | ||||
| RECOMMENDED SAVINGS* | $1,025,264 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.611: Begin a practice of predictive / preventative maintenance | $374,993 | $42,000 | - | - | - | - | - | $374,993 | |
| 02 | 2.2113: Repair or replace steam traps | $79,406 | $13,250 | - | - |
$79,406
-
MMBtu
|
- | - | - | |
| 03 | 2.6231: Utilize controls to operate equipment only when needed | $859 | $400 |
$859
18,452
kWh
|
- | - | - | - | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $19,788 | $13,300 | - | - |
$19,788
-
MMBtu
|
- | - | - | |
| 05 | 2.2511: Insulate bare equipment | $2,015 | $1,364 | - | - |
$2,015
-
MMBtu
|
- | - | - | |
| 06 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $169,411 | $120,000 | - | - | - | - | - | $169,411 | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,968 | $2,475 |
$2,968
62,688
kWh
|
- | - | - | - | - | |
| 08 | 4.721: Initiate a program to acquire iso certification | $64,353 | $60,000 |
$32,058
677,191
kWh
|
- |
$32,295
-
MMBtu
|
- | - | - | |
| 09 | 2.4224: Upgrade controls on compressors | $6,847 | $8,500 |
$6,847
144,624
kWh
|
- | - | - | - | - | |
| 10 | 2.1242: Minimize boiler blowdown with better feedwater treatment | $56,902 | $80,000 | - | - |
$21,040
-
MMBtu
|
$9,090
-
Tgal
|
$15,052
-
Tgal
|
$11,720 | |
| 11 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $22,558 | $39,000 |
$21,103
445,767
kWh
|
$1,456
-
kW-mo/yr
|
- | - | - | - | |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $6,299 | $16,125 |
$6,299
133,058
kWh
|
- | - | - | - | - | |
| 13 | 4.212: Adopt in-house material generation | $205,758 | $600,000 |
$(-6,013.0)
(-127,020)
kWh
|
$(-1,039.3)
-
kW-mo/yr
|
- | - | - | $212,810 | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $698 | $2,910 |
$407
8,603
kWh
|
$290
-
kW-mo/yr
|
- | - | - | - | |
| 15 | 2.4239: Eliminate or reduce compressed air usage | $8,295 | $40,000 |
$8,295
175,221
kWh
|
- | - | - | - | - | |
| 16 | 2.4321: Upgrade obsolete equipment | $4,116 | $50,000 |
$3,481
73,534
kWh
|
$635
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $1,025,264 | $1,089,324 |
$76,304
1,612,119
kWh
|
$1,341
-
kW-mo/yr
|
$154,544
-
MMBtu
|
$9,090
-
Tgal
|
$15,052
-
Tgal
|
$768,934 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Water Disposal Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs