| Assessment Year | 2022 |
|---|---|
| Principal Product | Electrical Connectors |
| NAICS | 331524: Aluminum Foundries (except Die-Casting) |
| SIC | 3365: Aluminum Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 60 |
| Plant Area |
39,435
ft2
|
| Annual Production | 6,700,000
units
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $49,313 | 759,200 |
kWh
|
$0.065 | |
| Electricity Demand | $31,029 | 2,470 |
kW-mo/yr
|
$12.56 | |
| Natural Gas | $30,168 | 3,082 |
MMBtu
|
$9.79 | |
| LPG | $2,750 | 125 |
MMBtu
|
$22.00 | |
| Waste Disposal Costs | |||||
| Water Usage | $4,191 | 1,476 |
Tgal
|
$2.84 | |
| Water Disposal | $5,879 | 1,476 |
Tgal
|
$3.98 | |
| TOTAL YEARLY COSTS | $123,330 | ||||
| RECOMMENDED SAVINGS* | $18,948 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $10,889 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,479 | $1,500 |
$2,639
40,601
kWh
|
$840
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $3,358 | $15,000 | - | - |
$3,358
-
MMBtu
|
- | - | |
| 03 | 2.1321: Replace fossil fuel equipment with electrical equipment | $3,012 | - |
$(-488.0)
(-7,500)
kWh
|
- | - |
$2,750
-
MMBtu
|
$750 | |
| 04 | 2.5196: Use small number of high output units instead of many small inefficient units | $2,610 | $12,000 |
$1,270
19,539
kWh
|
- | - | - | $1,340 | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,410 | $3,000 |
$1,559
23,987
kWh
|
$851
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.1133: Adjust burners for efficient operation | $1,316 | $1,500 | - | - |
$1,316
-
MMBtu
|
- | - | |
| 07 | 2.4237: Substitute compressed air cooling with water or air cooling | $1,050 | $640 |
$1,050
16,154
kWh
|
- | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,041 | $1,262 |
$513
7,896
kWh
|
$528
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7261: Install timers and/or thermostats | $435 | $200 |
$435
6,697
kWh
|
- | - | - | - | |
| 10 | 2.4224: Upgrade controls on compressors | $237 | $600 |
$237
3,646
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $18,948 | $35,702 |
$7,215
111,020
kWh
|
$2,219
-
kW-mo/yr
|
$4,674
-
MMBtu
|
$2,750
-
MMBtu
|
$2,090 | ||
| TOTAL IMPLEMENTED | $10,889 | $6,800 |
$4,382
67,431
kWh
|
$1,691
-
kW-mo/yr
|
$1,316
-
MMBtu
|
$2,750
-
MMBtu
|
$750 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs