| Assessment Year | 2020 |
|---|---|
| Principal Product | HVAC automotive parts |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3585: Air-Conditioning and Warm Air Heating Equipment and Commercial and Industrial Refrigeration Equipment |
| Sales Range | $10 M to 50M |
| # of Employees | 550 |
| Plant Area |
224,000
ft2
|
| Annual Production | 1,000,000
units
|
| Production Hrs. Annual | 4,788
hrs
|
| Location (State) | Arkansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $821,512 | 8,013,700 |
kWh
|
$0.10 | |
| Electricity Demand | $44,991 | 21,936 |
kW-mo/yr
|
$2.05 | |
| Natural Gas | $8,826 | 1,061 |
MMBtu
|
$8.32 | |
| Waste Disposal Costs | |||||
| Water Usage | $9,885 | 2,514 |
Tgal
|
$3.93 | |
| Water Disposal | $8,980 | 2,514 |
Tgal
|
$3.57 | |
| TOTAL YEARLY COSTS | $894,194 | ||||
| RECOMMENDED SAVINGS* | $96,198 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $62,608 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $21,248 | $3,360 |
$18,446
179,959
kWh
|
$2,802
-
kW-mo/yr
|
- | - | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $13,481 | $13,500 |
$12,672
123,089
kWh
|
$809
-
kW-mo/yr
|
- | - | |
| 03 | 2.2437: Recover waste heat from equipment | $12,785 | $4,720 |
$11,456
111,776
kWh
|
$1,329
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,403 | $33,173 |
$8,803
85,884
kWh
|
$414
-
kW-mo/yr
|
- | $3,186 | |
| 05 | 2.7261: Install timers and/or thermostats | $11,220 | $20 |
$11,220
109,463
kWh
|
- | - | - | |
| 06 | 2.4237: Substitute compressed air cooling with water or air cooling | $6,985 | $480 |
$6,985
68,148
kWh
|
- | - | - | |
| 07 | 3.4155: Meter waste water | $6,876 | $2,000 | - | - |
$6,876
-
Tgal
|
- | |
| 08 | 2.6212: Turn off equipment during breaks, reduce operating time | $5,445 | - |
$5,445
53,124
kWh
|
- | - | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,896 | $10 |
$4,896
47,775
kWh
|
- | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $520 | $760 |
$520
5,073
kWh
|
- | - | - | |
| 11 | 2.4151: Develop a repair/replace policy | $339 | $653 |
$317
3,091
kWh
|
$22
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $96,198 | $58,676 |
$80,759
787,382
kWh
|
$5,376
-
kW-mo/yr
|
$6,876
-
Tgal
|
$3,186 | ||
| TOTAL IMPLEMENTED | $62,608 | $39,323 |
$49,330
481,278
kWh
|
$3,216
-
kW-mo/yr
|
$6,876
-
Tgal
|
$3,186 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs