ITAC Assessment: TT0192
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ITAC Assessment: TT0192
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Assessment Year 2017
Principal Product Automotive Shocks and Struts
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 480
Plant Area 400,000
ft2
Annual Production 18,200,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,792,821 32,456,900
kWh
Electricity Demand $70,906 13,511
kW-mo/yr
Natural Gas $375,623 110,637
MMBtu
Waste Disposal Costs
Water Usage $85,744 34,942
Tgal
Water Disposal $168,995 952,600
Tgal
TOTAL YEARLY COSTS $2,494,089
RECOMMENDED SAVINGS* $230,974 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $188,217

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $175,487 $344,898 $146,852
2,670,098
kWh
$1,833
-
kW-mo/yr
- - $26,802
02 2.2414: Use waste heat from hot flue gases to preheat $12,730 $18,400 - - $12,730
-
MMBtu
- -
03 2.7261: Install timers and/or thermostats $7,986 $5,250 $5,252
95,786
kWh
- $2,734
-
MMBtu
- -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,492 $11,000 $5,377
97,756
kWh
$2,115
-
kW-mo/yr
- - -
05 2.7241: Install outside air damper / economizer on hvac unit $7,432 $9,000 $7,432
135,125
kWh
- - - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $7,000 $20,000 - - $7,000
-
MMBtu
- -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,001 $3,000 $6,001
109,113
kWh
- - - -
08 2.7233: Use properly designed and sized hvac equipment $3,741 $8,000 $541
9,836
kWh
- - - $3,200
09 2.1243: Use heat from boiler blowdown to preheat boiler feed water $2,309 $10,000 - - $2,119
-
MMBtu
$190
-
Tgal
-
10 2.4151: Develop a repair/replace policy $796 $1,453 $640
11,634
kWh
$156
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $230,974 $431,001 $172,095
3,129,348
kWh
$4,104
-
kW-mo/yr
$24,583
-
MMBtu
$190
-
Tgal
$30,002
TOTAL IMPLEMENTED $188,217 $363,298 $146,852
2,670,098
kWh
$1,833
-
kW-mo/yr
$12,730
-
MMBtu
- $26,802
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs