| Assessment Year | 2016 |
|---|---|
| Principal Product | Heat Treating Services |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 18 |
| Plant Area |
21,100
ft2
|
| Annual Production | 2,800,000
units
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $130,099 | 1,932,300 |
kWh
|
$0.067 |
| Electricity Demand | $61,608 | 6,351 |
kW-mo/yr
|
$9.70 |
| Natural Gas | $136,366 | 37,093 |
MMBtu
|
$3.68 |
| TOTAL YEARLY COSTS | $328,073 | |||
| RECOMMENDED SAVINGS* | $24,897 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $2,003 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,244 | $15,800 |
$7,244
107,640
kWh
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $6,467 | $250 |
$6,467
96,096
kWh
|
- | - | |
| 03 | 2.6218: Turn off equipment when not in use | $4,803 | $500 |
$4,803
71,365
kWh
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $2,669 | $1,720 | - | - |
$2,669
-
MMBtu
|
|
| 05 | 2.3212: Optimize plant power factor | $1,603 | $5,250 | - |
$1,603
-
kW-mo/yr
|
- | |
| 06 | 2.2437: Recover waste heat from equipment | $1,002 | $1,400 | - | - |
$1,002
-
MMBtu
|
|
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $663 | $150 |
$663
9,846
kWh
|
- | - | |
| 08 | 2.4227: Use compressor air filters | $338 | $75 |
$270
4,024
kWh
|
$68
-
kW-mo/yr
|
- | |
| 09 | 2.7261: Install timers and/or thermostats | $108 | $23 |
$68
1,005
kWh
|
- |
$40
-
MMBtu
|
|
| TOTAL RECOMMENDED | $24,897 | $25,168 |
$19,515
289,976
kWh
|
$1,671
-
kW-mo/yr
|
$3,711
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $2,003 | $1,625 |
$933
13,870
kWh
|
$68
-
kW-mo/yr
|
$1,002
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs