ITAC Assessment: TT0128
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ITAC Assessment: TT0128
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Assessment Year 2014
Principal Product Headrests and Armrests
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2396: Automotive Trimmings, Apparel Findings, and Related Products
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 185,000
ft2
Annual Production 1,200,000
pieces
Production Hrs. Annual 5,760
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $344,329 5,724,404
kWh
Electricity Demand $149,073 11,555
kW-mo/yr
Natural Gas $39,478 13,912
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,384 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,185

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7122: Disconnect ballasts $293 - $226
3,775
kWh
$67
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $125 $180 $97
1,608
kWh
$28
-
kW-mo/yr
-
03 2.7135: Install occupancy sensors $1,294 $1,550 $1,294
21,565
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $7,860 $15,980 $5,429
90,478
kWh
$2,431
-
kW-mo/yr
-
05 2.4157: Establish a predictive maintenance program $14,016 $23,710 $897
14,958
kWh
$13,119
-
kW-mo/yr
-
06 2.4237: Substitute compressed air cooling with water or air cooling $598 $2,350 $598
9,960
kWh
- -
07 2.7447: Install vinyl strip / high speed / air curtain doors $4,636 $18,000 $4,636
77,174
kWh
- -
08 2.7226: Use computer programs to optimize hvac performance $15,563 $110,000 $12,880
214,669
kWh
$481
-
kW-mo/yr
$2,202
-
MMBtu
TOTAL RECOMMENDED $44,384 $171,770 $26,056
434,187
kWh
$16,126
-
kW-mo/yr
$2,202
-
MMBtu
TOTAL IMPLEMENTED $24,185 $43,770 $8,540
142,344
kWh
$15,645
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs