ITAC Assessment: TT0092
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ITAC Assessment: TT0092
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Assessment Year 2012
Principal Product Titania-Based Ceramic Catalyst
NAICS 325180: Other Basic Inorganic Chemical Manufacturing
SIC 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified
Sales Range less than $500
k
# of Employees 106
Plant Area 131,000
ft2
Annual Production 1,080,003
units
Production Hrs. Annual 6,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $576,284 10,471,562
kWh
Electricity Demand $186,381 22,993
kW-mo/yr
Natural Gas $158,228 39,119
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $67,687 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,087

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2113: Repair or replace steam traps $18,416 $2,040 - - $18,416
-
MMBtu
02 2.2437: Recover waste heat from equipment $5,056 $2,500 - - $5,056
-
MMBtu
03 2.4224: Upgrade controls on compressors $1,269 $50 $1,048
19,052
kWh
$221
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,171 $3,000 $2,620
47,647
kWh
$551
-
kW-mo/yr
-
05 2.6211: Conserve energy by efficient use of vending machines $298 $20 $248
4,511
kWh
$50
-
kW-mo/yr
-
06 2.6218: Turn off equipment when not in use $1,476 $736 $1,476
26,846
kWh
- -
07 2.6218: Turn off equipment when not in use $1,365 $100 $1,054
19,168
kWh
$311
-
kW-mo/yr
-
08 2.6231: Utilize controls to operate equipment only when needed $15,500 $9,600 $15,500
281,870
kWh
- -
09 2.7111: Reduce illumination to minimum necessary levels $2,396 $2,244 $1,851
33,660
kWh
$545
-
kW-mo/yr
-
10 2.7111: Reduce illumination to minimum necessary levels $758 $864 $586
10,656
kWh
$172
-
kW-mo/yr
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $15,678 $29,400 $13,042
237,133
kWh
$2,636
-
kW-mo/yr
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $683 $683 $528
9,612
kWh
$155
-
kW-mo/yr
-
13 2.7142: Utilize higher efficiency lamps and/or ballasts $1,621 $10,640 $1,349
24,528
kWh
$272
-
kW-mo/yr
-
TOTAL RECOMMENDED $67,687 $61,877 $39,302
714,683
kWh
$4,913
-
kW-mo/yr
$23,472
-
MMBtu
TOTAL IMPLEMENTED $37,087 $14,640 $18,120
329,517
kWh
$551
-
kW-mo/yr
$18,416
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs