ITAC Assessment: TT0060
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ITAC Assessment: TT0060
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Assessment Year 2011
Principal Product Remanufactured torque converters and other transmission parts
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 190
Plant Area 158,480
ft2
Annual Production 350,000
pieces
Production Hrs. Annual 2,400
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $171,973 2,710,480
kWh
Electricity Demand $100,923 9,817
kW-mo/yr
Electricity Fees $8,324 -
Natural Gas $152,471 15,728
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $166,180 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $12,900 $23,000 $6,600
121,624
kWh
$4,200
-
kW-mo/yr
- - - - $2,100 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $11,000 $39,900 $6,300
115,960
kWh
$4,000
-
kW-mo/yr
- - - $700 - -
03 2.1336: Install equipment to utilize waste fuel $51,500 $98,000 - - - $105,000
-
MMBtu
$(-53,500.0)
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,700 $4,900 $3,900
72,696
kWh
$4,800
-
kW-mo/yr
- - - - - -
05 2.2437: Recover waste heat from equipment $7,200 $4,700 - - - $7,200
-
MMBtu
- - - -
06 2.2442: Preheat combustion air with waste heat $8,700 $8,000 $3,900
72,696
kWh
$4,800
-
kW-mo/yr
- - - - - -
07 2.4226: Use / purchase optimum sized compressor $28,000 $53,000 $4,200
78,288
kWh
$5,300
-
kW-mo/yr
- - - - - $18,500
08 2.7244: Revise smoke cleanup from operations $22,900 $20,000 - - - $22,900
-
MMBtu
- - - -
09 2.7261: Install timers and/or thermostats $9,800 $200 - - - $9,800
-
MMBtu
- - - -
10 2.7261: Install timers and/or thermostats $3,700 $1,600 - - - $3,700
-
MMBtu
- - - -
11 2.7261: Install timers and/or thermostats $500 $600 $500
9,174
kWh
- - - - - - -
12 2.8114: Change rate schedules or other changes in utility service $1,280 - - - $1,280 - - - - -
TOTAL RECOMMENDED $166,180 $253,900 $25,400
470,438
kWh
$23,100
-
kW-mo/yr
$1,280 $148,600
-
MMBtu
$(-53,500.0)
-
MMBtu
$700 $2,100 $18,500
TOTAL IMPLEMENTED - - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Gas Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs