ITAC Assessment: TT0001
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ITAC Assessment: TT0001
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Assessment Year 2007
Principal Product Engineered Chain Products
NAICS 333613: Mechanical Power Transmission Equipment Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 245
Plant Area 200,000
ft2
Annual Production 720
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $516,183 8,990,400
kWh
Electricity Demand $229,580 19,519
kW-mo/yr
Electricity Fees $7,779 -
Natural Gas $648,753 64,793
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $157,951 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,770

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.2611: Moderate cooling tower outlet temperature $2,856 $3,500 $2,603
72,515
kWh
$253
-
kW-mo/yr
- -
02 2.2615: Clean condenser tubes $1 $26,405 - - - $1
03 2.7261: Install timers and/or thermostats $1,270 - $1,270
30,825
kWh
- - -
04 2.7447: Install vinyl strip / high speed / air curtain doors $41,993 - - - $41,993
-
MMBtu
-
05 2.2531: Re-size charging openings or add movable cover or door $9,800 - - - $9,800
-
MMBtu
-
06 2.2531: Re-size charging openings or add movable cover or door $1,850 $3,000 - - $1,850
-
MMBtu
-
07 2.2531: Re-size charging openings or add movable cover or door $1,360 $1,500 - - $1,360
-
MMBtu
-
08 2.4239: Eliminate or reduce compressed air usage $1,770 - $1,770
42,092
kWh
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,290 $1,000 $11,290
274,026
kWh
- - -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $29,038 - $29,038
351,917
kWh
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $45,200 - $45,200
1,590
kWh
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $10,715 $11,979 $10,715
147,700
kWh
- - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $698 $600 $698
292
kWh
- - -
14 2.7142: Utilize higher efficiency lamps and/or ballasts $110 - $110
315
kWh
- - -
TOTAL RECOMMENDED $157,951 $47,984 $102,694
921,272
kWh
$253
-
kW-mo/yr
$55,003
-
MMBtu
$1
TOTAL IMPLEMENTED $28,770 $47,984 $25,306
494,533
kWh
$253
-
kW-mo/yr
$3,210
-
MMBtu
$1
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs