ITAC Assessment: TN0587
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ITAC Assessment: TN0587
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Assessment Year 1996
Principal Product Personal care and home hygiene products and cleaning agents
NAICS
n/a
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $100
M
to 500
M
# of Employees 180
Plant Area 170,000
ft2
Annual Production 14,400,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $206,337 3,963,072
kWh
Electricity Demand $77,004 9,417
kW-mo/yr
Natural Gas $31,669 5,661
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $73,951 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,678

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.7261: Install timers and/or thermostats $19,443 $6,900 $15,809
579,719
kWh
- $3,634
-
MMBtu
- - -
02 3.5311: Recover and reuse waste material $12,250 $10,450 $(-500.0)
(-16,706)
kWh
- - $13,600
-
lb
$(-850.0) -
03 3.5315: Lease / purchase baler; sell cardboard to recycler $10,400 $8,640 - - - $12,100
-
lb
$(-1,700.0) -
04 2.7111: Reduce illumination to minimum necessary levels $10,442 - $5,495
183,177
kWh
$4,947
-
kW-mo/yr
- - - -
05 3.1191: Change procedures / equipment / operating conditions $7,600 $2,780 - - - $7,600
-
lb
- -
06 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,620 $8,300 $(-500.0)
(-16,706)
kWh
- - - $(-1,700.0) $5,820
07 2.6212: Turn off equipment during breaks, reduce operating time $2,575 - $1,451
48,359
kWh
$1,124
-
kW-mo/yr
- - - -
08 2.7243: Improve air circulation with destratification fans / other methods $2,134 $5,670 $2,134
111,665
kWh
- - - - -
09 3.4155: Meter waste water $1,600 - - - - - - $1,600
10 3.5217: Reuse / recycle/ sell paper products $970 - - - - $970
-
lb
- -
11 2.1233: Analyze flue gas for proper air/fuel ratio $946 $1,000 - - $946
-
MMBtu
- - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $644 $1,330 $307
10,258
kWh
$337
-
kW-mo/yr
- - - -
13 3.5311: Recover and reuse waste material $700 - - - - $2,400
-
lb
$(-1,700.0) -
14 2.4221: Install compressor air intakes in coolest locations $627 $186 $290
9,672
kWh
$337
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $73,951 $45,256 $24,486
909,438
kWh
$6,745
-
kW-mo/yr
$4,580
-
MMBtu
$36,670
-
lb
$(-5,950.0) $7,420
TOTAL IMPLEMENTED $44,678 $18,536 $21,094
755,862
kWh
$5,284
-
kW-mo/yr
$4,580
-
MMBtu
$14,570
-
lb
$(-850.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs