ITAC Assessment: TN0564
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ITAC Assessment: TN0564
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Assessment Year 1995
Principal Product Precious metal chemical catalysts
NAICS
n/a
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 215,000
ft2
Annual Production 4,000,000
lb
Production Hrs. Annual 7,956
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $942,394 21,542,204
kWh
Natural Gas $775,160 202,807
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $210,058 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,726

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $22,299 $15,600 $22,299
261,430
kWh
- - - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $19,726 - $19,726
230,070
kWh
- - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,969 $3,000 $10,969
127,784
kWh
- - - - -
04 2.2153: Close off unneeded steam lines $1,642 - - $1,642
-
MMBtu
- - - -
05 2.7132: Install timers on light switches in little used areas $2,743 $4,800 $2,743
68,581
kWh
- - - - -
06 2.6231: Utilize controls to operate equipment only when needed $2,345 $950 $2,345
58,617
kWh
- - - - -
07 2.4314: Use synthetic lubricant $4,427 - $4,427
50,996
kWh
- - - - -
08 2.2211: Use optimum temperature $597 - - $597
-
MMBtu
- - - -
09 2.8113: Purchase gas directly from a contract gas supplier $77,516 - - - - - - $77,516
10 3.5131: Recycle white water $32,232 $31,600 - - $32,232
-
Tgal
- - -
11 3.6112: Use filter and drying oven to reduce sludge volume $25,642 $38,600 - - - $25,642
-
lb
- -
12 3.1191: Change procedures / equipment / operating conditions $9,920 - - - - - $9,920
-
lb
-
TOTAL RECOMMENDED $210,058 $94,550 $62,509
797,478
kWh
$2,239
-
MMBtu
$32,232
-
Tgal
$25,642
-
lb
$9,920
-
lb
$77,516
TOTAL IMPLEMENTED $19,726 - $19,726
230,070
kWh
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs