ITAC Assessment: TN0523
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ITAC Assessment: TN0523
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Assessment Year 1994
Principal Product Urethane foam cushions
NAICS
n/a
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 104
Plant Area 163,000
ft2
Annual Production 1,300
ton
Production Hrs. Annual 6,864
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $123,125 2,619,578
kWh
Natural Gas $114,920 17,376
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,971 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,665

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7261: Install timers and/or thermostats $7,494 $1,620 $1,198
25,498
kWh
$6,296
-
MMBtu
02 2.4231: Reduce the pressure of compressed air to the minimum required $1,681 $4,140 $1,681
35,756
kWh
-
03 2.4221: Install compressor air intakes in coolest locations $1,198 $520 $1,198
25,498
kWh
-
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,185 $870 $1,185
24,033
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $909 $221 $909
19,343
kWh
-
06 2.4314: Use synthetic lubricant $906 - $906
19,343
kWh
-
07 2.2511: Insulate bare equipment $376 $65 - $376
-
MMBtu
08 2.1223: Install smaller boiler (increase high fire duty cycle) $21,222 $16,000 $52,910
1,117,819
kWh
$(-31,688.0)
-
MMBtu
TOTAL RECOMMENDED $34,971 $23,436 $59,987
1,267,290
kWh
$(-25,016.0)
-
MMBtu
TOTAL IMPLEMENTED $3,665 $1,455 $3,289
68,874
kWh
$376
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs