ITAC Assessment: TN0352
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ITAC Assessment: TN0352
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Assessment Year 1988
Principal Product PRECISION METAL CASTINGS
NAICS
n/a
SIC 3324: Steel Investment Foundries
Sales Range $1
M
to 5
M
# of Employees 75
Plant Area
n/a
Annual Production 600,000
lb
Production Hrs. Annual 4,862
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $109,635 1,638,042
kWh
Natural Gas $31,204 6,121
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $20,331 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $15,232

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $3,932 $14,800 - $3,932
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,719 $300 $8,719
130,129
kWh
-
03 2.2135: Repair and eliminate steam leaks $2,076 $440 - $2,076
-
MMBtu
04 2.7261: Install timers and/or thermostats $755 $1,040 - $755
-
MMBtu
05 2.2136: Install / repair insulation on steam lines $750 $1,019 - $750
-
MMBtu
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,533 $875 $2,533
37,808
kWh
-
07 2.4231: Reduce the pressure of compressed air to the minimum required $722 - $722
10,844
kWh
-
08 2.4312: Improve lubrication practices $412 $232 $412
6,155
kWh
-
09 2.4221: Install compressor air intakes in coolest locations $432 $195 $432
6,448
kWh
-
TOTAL RECOMMENDED $20,331 $18,901 $12,818
191,384
kWh
$7,513
-
MMBtu
TOTAL IMPLEMENTED $15,232 $2,829 $12,406
185,229
kWh
$2,826
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs