ITAC Assessment: TA0114
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ITAC Assessment: TA0114
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Assessment Year 2006
Principal Product ferrous, nonferrous and high temperature alloy products
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 82
Plant Area 438,865
ft2
Annual Production 0
units
Production Hrs. Annual 4,208
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $611,840 26,123
kWh
Electricity Demand $188,658 38,293
kW-mo/yr
Natural Gas $107,477 43,482
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,839 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $115,155

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4224: Upgrade controls on compressors $66,794 $14,400 $66,794
1,232,358
kWh
- -
02 2.7231: Use radiant heater for spot heating $21,785 $14,190 - - $21,785
-
MMBtu
03 2.2511: Insulate bare equipment $24,225 $1,020 - - $24,225
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,234 $60 $1,841
33,973
kWh
$393
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $684 - $547
10,300
kWh
$137
-
kW-mo/yr
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $117 $270 $104
1,962
kWh
$13
-
kW-mo/yr
-
TOTAL RECOMMENDED $115,839 $29,940 $69,286
1,278,593
kWh
$543
-
kW-mo/yr
$46,010
-
MMBtu
TOTAL IMPLEMENTED $115,155 $29,940 $68,739
1,268,293
kWh
$406
-
kW-mo/yr
$46,010
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs