ITAC Assessment: TA0081
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ITAC Assessment: TA0081
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Assessment Year 2004
Principal Product Plastic Products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 75,000
ft2
Annual Production 1,060,000
lb
Production Hrs. Annual 8,688
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,138,988 19,982,254
kWh
Electricity Demand $147,412 30,629
kW-mo/yr
Electricity Fees $240 -
Natural Gas $11,529 1,367
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $69,895 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,560

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $24,080 $31,600 $24,080
442,550
kWh
- -
02 2.6218: Turn off equipment when not in use $14,775 - $14,775
259,235
kWh
- -
03 2.6218: Turn off equipment when not in use $11,360 - $11,360
199,330
kWh
- -
04 3.5112: Reprocess spent oils on site for re-use $11,120 $2,795 - - $11,120
-
Tgal
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,390 $40 $3,020
53,000
kWh
$370
-
kW-mo/yr
-
06 2.4222: Install adequate dryers on air lines to eliminate blowdown $1,255 $190 $1,180
20,700
kWh
$75
-
kW-mo/yr
-
07 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $1,035 - $925
16,200
kWh
$110
-
kW-mo/yr
-
08 2.7121: Utilize daylight whenever possible in lieu of artificial light $2,880 - $2,880
50,544
kWh
- -
TOTAL RECOMMENDED $69,895 $34,625 $58,220
1,041,559
kWh
$555
-
kW-mo/yr
$11,120
-
Tgal
TOTAL IMPLEMENTED $30,560 $40 $30,080
527,765
kWh
$480
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs