| Assessment Year | 2004 |
|---|---|
| Principal Product | Corrugated Boxes |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 123 |
| Plant Area |
235,000
ft2
|
| Annual Production | 814,348
thousand feet
|
| Production Hrs. Annual | 4,526
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $261,193 | 5,709,297 |
kWh
|
$0.046 |
| Electricity Demand | $61,296 | 14,510 |
kW-mo/yr
|
$4.22 |
| Electricity Fees | $1,578 | - |
|
- |
| Natural Gas | $277,004 | 49,816 |
MMBtu
|
$5.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $75,562 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,280 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7124: Make a practice of turning off lights when not needed | $18,700 | - |
$18,700
417,656
kWh
|
- | - | - | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $15,600 | $12,000 | - | - |
$15,600
-
MMBtu
|
- | |
| 03 | 2.2135: Repair and eliminate steam leaks | $14,500 | $550 | - | - |
$14,500
-
MMBtu
|
- | |
| 04 | 3.4116: Meter recycled water (to reduce sewer charges) | $8,400 | - | - | - | - |
$8,400
-
Tgal
|
|
| 05 | 2.2511: Insulate bare equipment | $6,180 | $930 | - | - |
$6,180
-
MMBtu
|
- | |
| 06 | 2.6231: Utilize controls to operate equipment only when needed | $3,525 | $175 |
$3,525
78,705
kWh
|
- | - | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $2,940 | $600 |
$2,550
56,900
kWh
|
$390
-
kW-mo/yr
|
- | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,930 | $400 |
$2,540
56,800
kWh
|
$390
-
kW-mo/yr
|
- | - | |
| 09 | 2.7111: Reduce illumination to minimum necessary levels | $1,330 | $300 |
$1,070
23,897
kWh
|
$260
-
kW-mo/yr
|
- | - | |
| 10 | 2.2136: Install / repair insulation on steam lines | $1,150 | $340 | - | - |
$1,150
-
MMBtu
|
- | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $307 | - |
$207
4,626
kWh
|
$100
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $75,562 | $15,295 |
$28,592
638,584
kWh
|
$1,140
-
kW-mo/yr
|
$37,430
-
MMBtu
|
$8,400
-
Tgal
|
||
| TOTAL IMPLEMENTED | $37,280 | $1,290 |
$21,240
474,456
kWh
|
$390
-
kW-mo/yr
|
$15,650
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs