ITAC Assessment: TA0056
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ITAC Assessment: TA0056
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Assessment Year 2003
Principal Product Recycled Clothing
NAICS 314999: All Other Miscellaneous Textile Product Mills
SIC 2299: Textile goods, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 160
Plant Area 88,500
ft2
Annual Production 19,000,000
lb
Production Hrs. Annual 2,250
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $17,996 291,220
kWh
Electricity Demand $9,025 1,400
kW-mo/yr
Electricity Fees $2,565 -
Natural Gas $6,929 1,302
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $212,586 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,086

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Increase in Production Savings
01 4.514: Re-arrange equipment layout to reduce handling costs $190,000 $141,875 - - - - $190,000
02 4.321: Optimize production lot sizes and inventories $13,500 $1,075 - - - $13,500 -
03 2.8114: Change rate schedules or other changes in utility service $6,726 - - - $6,726 - -
04 2.7261: Install timers and/or thermostats $880 $325 $880
14,820
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $770 - $400
7,742
kWh
$370
-
kW-mo/yr
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $710 $1,128 $440
7,478
kWh
$270
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $212,586 $144,403 $1,720
30,040
kWh
$640
-
kW-mo/yr
$6,726 $13,500 $190,000
TOTAL IMPLEMENTED $9,086 $1,453 $1,720
30,040
kWh
$640
-
kW-mo/yr
$6,726 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Personnel Changes Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs