| Assessment Year | 2016 |
|---|---|
| Principal Product | Automotive Components |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $100 M to 500M |
| # of Employees | 600 |
| Plant Area |
331,000
ft2
|
| Annual Production | 16,000,000
units
|
| Production Hrs. Annual | 7,800
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,976,230 | 30,982,340 |
kWh
|
$0.064 | |
| Electricity Demand | $663,520 | 60,165 |
kW-mo/yr
|
$11.03 | |
| Natural Gas | $27,673 | 3,976 |
MMBtu
|
$6.96 | |
| Waste Disposal Costs | |||||
| Water Usage | $28,126 | 10,877,570 |
Tgal
|
$0.003 | |
| Water Disposal | $33,062 | 10,878 |
Tgal
|
$3.04 | |
| TOTAL YEARLY COSTS | $2,728,611 | ||||
| RECOMMENDED SAVINGS* | $83,919 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $28,373 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $40,909 | $94,503 | - |
$40,909
-
kW-mo/yr
|
- | |
| 02 | 2.4224: Upgrade controls on compressors | $12,631 | $125 |
$12,631
197,977
kWh
|
- | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $11,213 | $25 |
$9,934
155,706
kWh
|
$1,279
-
kW-mo/yr
|
- | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $7,579 | $23,120 |
$7,579
118,800
kWh
|
- | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,500 | $6,820 |
$3,500
54,860
kWh
|
- | - | |
| 06 | 2.2622: Replace existing chiller with high efficiency model | $3,374 | $400 |
$3,265
51,168
kWh
|
$109
-
kW-mo/yr
|
- | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,832 | $2,400 |
$1,656
25,957
kWh
|
$176
-
kW-mo/yr
|
- | |
| 08 | 2.2515: Use optimum thickness insulation | $1,726 | $375 |
$1,726
27,048
kWh
|
- | - | |
| 09 | 2.8114: Change rate schedules or other changes in utility service | $1,155 | $200 | - | - | $1,155 | |
| TOTAL RECOMMENDED | $83,919 | $127,968 |
$40,291
631,516
kWh
|
$42,473
-
kW-mo/yr
|
$1,155 | ||
| TOTAL IMPLEMENTED | $28,373 | $750 |
$25,830
404,851
kWh
|
$1,388
-
kW-mo/yr
|
$1,155 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs