ITAC Assessment: SU0526
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ITAC Assessment: SU0526
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Assessment Year 2023
Principal Product Thermal Barrier Coatings
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 237
Plant Area 149,000
ft2
Annual Production 20,000
units
Production Hrs. Annual 8,760
hrs
Location (State) New York
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,751,289 30,002,587
kWh
Electricity Demand $322,497 29,312
kW-mo/yr
Electricity Fees $1,969 -
Natural Gas $44,624 3,891
MMBtu
Waste Disposal Costs
Water Usage $17,772 6,347
Tgal
TOTAL YEARLY COSTS $3,138,152
RECOMMENDED SAVINGS* $185,189 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7122: Disconnect ballasts $4,882 - $4,193
45,727
kWh
$689
-
kW-mo/yr
- -
02 4.821: Pay bills on time to avoid late fees $1,969 - - - - $1,969
03 2.4322: Use or replace with energy efficient substitutes $1,491 $52 $2,311
25,200
kWh
$413
-
kW-mo/yr
$(-1,232.8)
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $6,343 $792 - - $6,343
-
MMBtu
-
05 2.4221: Install compressor air intakes in coolest locations $1,823 $447 $1,823
19,816
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $433 $284 $360
3,924
kWh
$59
-
kW-mo/yr
- $14
07 2.6232: Install set-back timers $423 $627 $423
4,612
kWh
- - -
08 2.9114: Use solar heat to make electricty $158,273 $259,521 $92,273
1,006,250
kWh
$66,000
-
kW-mo/yr
- -
09 2.1311: Replace electrically-operated equipment with fossil fuel equipment $9,454 $16,991 $14,820
161,616
kWh
$2,442
-
kW-mo/yr
$(-7,808.6)
-
MMBtu
-
10 2.2437: Recover waste heat from equipment $98 $369 $98
1,070
kWh
- - -
TOTAL RECOMMENDED $185,189 $279,082 $116,301
1,268,216
kWh
$69,603
-
kW-mo/yr
$(-2,698.4)
-
MMBtu
$1,983
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs