ITAC Assessment: SU0287
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ITAC Assessment: SU0287
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Assessment Year 2010
Principal Product Sheet Metal Fabrication and Assembly
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 131
Plant Area 165,000
ft2
Annual Production 1,421,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $182,181 3,243,500
kWh
Electricity Demand $73,083 7,130
kW-mo/yr
Electricity Fees $27,943 -
Natural Gas $24,824 2,023
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,978 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,742

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
01 2.8121: Apply for tax-free status for energy purchases $7,962 - - - $7,962 -
02 2.4231: Reduce the pressure of compressed air to the minimum required $4,424 - $3,532
63,072
kWh
$892
-
kW-mo/yr
- -
03 2.6231: Utilize controls to operate equipment only when needed $3,705 - $3,705
66,155
kWh
- - -
04 2.4322: Use or replace with energy efficient substitutes $1,358 - $681
12,155
kWh
$677
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,950 $338 $2,355
42,048
kWh
$595
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $2,701 $1,174 $2,158
38,544
kWh
$543
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $162 $77 $162
2,901
kWh
- - -
08 3.1191: Change procedures / equipment / operating conditions $48,463 $70,000 - - - $48,463
09 2.6211: Conserve energy by efficient use of vending machines $253 $641 $253
4,525
kWh
- - -
TOTAL RECOMMENDED $71,978 $72,230 $12,846
229,400
kWh
$2,707
-
kW-mo/yr
$7,962 $48,463
TOTAL IMPLEMENTED $21,742 $1,512 $11,750
209,819
kWh
$2,030
-
kW-mo/yr
$7,962 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs