| Assessment Year | 2014 |
|---|---|
| Principal Product | Extruded rubber (window seals) |
| NAICS | 326291: Rubber Product Manufacturing for Mechanical Use |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $10 M to 50M |
| # of Employees | 68 |
| Plant Area |
68,000
ft2
|
| Annual Production | 200,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $228,232 | 5,915,817 |
kWh
|
$0.039 |
| Electricity Demand | $123,709 | 10,748 |
kW-mo/yr
|
$11.51 |
| Electricity Fees | $10,528 | - |
|
- |
| Natural Gas | $27,509 | 3,274 |
MMBtu
|
$8.40 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $50,711 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $74 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $74 | - |
$46
1,195
kWh
|
$28
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4113: Install motor voltage controller on lightly loaded motors | $31,308 | $10,500 |
$19,608
508,236
kWh
|
$11,700
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 3.4151: Minimize water usage | $7,067 | $8,000 |
$622
16,134
kWh
|
$371
-
kW-mo/yr
|
- | - |
$3,037
-
Tgal
|
$3,037
-
gal
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $683 | $500 |
$428
11,084
kWh
|
$255
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $22 | - |
$139
3,600
kWh
|
$83
-
kW-mo/yr
|
- | - | - | - | $(-200.0) | |
| 06 | 2.3212: Optimize plant power factor | $9,728 | $8,000 | - | - | $9,728 | - | - | - | - | |
| 07 | 2.2515: Use optimum thickness insulation | $1,035 | $1,211 |
$648
16,800
kWh
|
$387
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.7231: Use radiant heater for spot heating | $794 | $1,000 | - | - | - |
$794
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $50,711 | $29,211 |
$21,491
557,049
kWh
|
$12,824
-
kW-mo/yr
|
$9,728 |
$794
-
MMBtu
|
$3,037
-
Tgal
|
$3,037
-
gal
|
$(-200.0) | ||
| TOTAL IMPLEMENTED | $74 | - |
$46
1,195
kWh
|
$28
-
kW-mo/yr
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs