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ITAC Assessment: WM0053
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ITAC Assessment: WM0053
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
University of Wisconsin, Milwaukee University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Powdered Metal Automotive Components
NAICS 332117: Powder Metallurgy Part Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 108
Plant Area 290,000
ft2
Annual Production 16,280
ton
Production Hrs. Annual 8,568
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,460,189 23,464,152
kWh
Electricity Demand $524,547 41,265
kW-mo/yr
Electricity Fees $32,352 -
Natural Gas $64,599 7,729
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $339,576 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,860

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Increase in Production Savings
01 2.4226: Use / purchase optimum sized compressor $33,649 $31,395 $26,252
421,854
kWh
$7,397
-
kW-mo/yr
- - - -
02 2.4221: Install compressor air intakes in coolest locations $17,731 $1,292 $13,787
221,547
kWh
$3,944
-
kW-mo/yr
- - - -
03 2.4239: Eliminate or reduce compressed air usage $17,388 $9,552 $13,524
217,319
kWh
$3,864
-
kW-mo/yr
- - - -
04 2.2437: Recover waste heat from equipment $12,709 $1,150 - - - $12,709
-
MMBtu
- -
05 2.2515: Use optimum thickness insulation $147,137 $3,600 $114,406
1,838,445
kWh
$32,731
-
kW-mo/yr
- - - -
06 2.3212: Optimize plant power factor $35,215 $60,300 - - $35,215 - - -
07 2.8114: Change rate schedules or other changes in utility service $29,006 $100,000 - - $29,006 - - -
08 2.4314: Use synthetic lubricant $11,107 $3,750 $8,957
143,928
kWh
$2,150
-
kW-mo/yr
- - - -
09 4.424: Improve space comfort conditioning $28,274 $1,139 - - - - - $28,274
10 3.5313: Increase amount of waste recovered for resale $1,892 - - - - - $1,892
-
lb
-
11 2.7224: Reduce space conditioning during non-working hours $1,232 $4,500 $1,173
18,842
kWh
- - $59
-
MMBtu
- -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $3,677 $19,918 $2,180
30,037
kWh
$1,497
-
kW-mo/yr
- - - -
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $560 $512 $321
5,164
kWh
$239
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $339,576 $237,108 $180,599
2,897,136
kWh
$51,822
-
kW-mo/yr
$64,221 $12,768
-
MMBtu
$1,892
-
lb
$28,274
TOTAL IMPLEMENTED $23,860 $21,722 $16,288
256,748
kWh
$5,680
-
kW-mo/yr
- - $1,892
-
lb
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs