| Assessment Year | 2006 |
|---|---|
| Principal Product | Manufacturing metals products |
| NAICS | 332721: Precision Turned Product Manufacturing |
| SIC | 3451: Screw Machine Products |
| Sales Range | $50 M to 100M |
| # of Employees | 291 |
| Plant Area |
280,000
ft2
|
| Annual Production | 150,000,000
pieces
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | New York |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $840,487 | 11,874,000 |
kWh
|
$0.071 |
| Electricity Demand | $75,894 | 25,308 |
kW-mo/yr
|
$3.00 |
| Electricity Fees | $28,300 | - |
|
- |
| Natural Gas | $480,585 | 40,646 |
MMBtu
|
$11.82 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $162,327 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $152,860 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,432 | - |
$3,958
55,748
kWh
|
$474
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $886 | - |
$817
11,506
kWh
|
$69
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4314: Use synthetic lubricant | $118 | - |
$109
1,530
kWh
|
$9
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.7314: Reduce ventilation air | $54,755 | $2,502 |
$11,019
155,203
kWh
|
$912
-
kW-mo/yr
|
$42,824
-
MMBtu
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $17,897 | $3,680 |
$16,529
232,805
kWh
|
$1,368
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $4,746 | $1,114 |
$4,200
59,162
kWh
|
$546
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2113: Repair or replace steam traps | $2,258 | $623 | - | - |
$2,258
-
MMBtu
|
- | - | |
| 08 | 2.2414: Use waste heat from hot flue gases to preheat | $22,470 | $8,599 | - | - |
$22,470
-
MMBtu
|
- | - | |
| 09 | 2.6231: Utilize controls to operate equipment only when needed | $1,901 | - |
$1,901
26,775
kWh
|
- | - | - | - | |
| 10 | 2.2136: Install / repair insulation on steam lines | $7,801 | $6,762 | - | - |
$7,801
-
MMBtu
|
- | - | |
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $41,955 | $48,745 |
$38,746
545,721
kWh
|
$3,209
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $966 | $1,217 |
$371
5,221
kWh
|
$21
-
kW-mo/yr
|
- | $336 | $238 | |
| 13 | 2.2511: Insulate bare equipment | $792 | $1,409 | - | - |
$792
-
MMBtu
|
- | - | |
| 14 | 2.2511: Insulate bare equipment | $579 | $1,245 |
$(-124.0)
(-1,750)
kWh
|
$(-6.0)
-
kW-mo/yr
|
$709
-
MMBtu
|
- | - | |
| 15 | 2.6211: Conserve energy by efficient use of vending machines | $271 | $708 |
$271
3,811
kWh
|
- | - | - | - | |
| 16 | 2.7135: Install occupancy sensors | $500 | $1,351 |
$500
7,038
kWh
|
- | - | - | - | |
| TOTAL RECOMMENDED | $162,327 | $77,955 |
$78,297
1,102,770
kWh
|
$6,602
-
kW-mo/yr
|
$76,854
-
MMBtu
|
$336 | $238 | ||
| TOTAL IMPLEMENTED | $152,860 | $73,671 |
$70,752
996,515
kWh
|
$5,963
-
kW-mo/yr
|
$76,145
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs