ITAC Assessment: SU0136
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ITAC Assessment: SU0136
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Assessment Year 2002
Principal Product surgical needles
NAICS
n/a
SIC 3841: Surgical and Medical Instruments and Apparatus
Sales Range $10
M
to 50
M
# of Employees 400
Plant Area 74,000
ft2
Annual Production 200,000,000
pieces
Production Hrs. Annual 5,880
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $417,209 4,038,600
kWh
Natural Gas $59,159 7,639
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,391 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,493

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
01 3.1191: Change procedures / equipment / operating conditions $9,000 - - - - - $9,000
02 2.7221: Lower temperature during the winter season and vice-versa $6,245 - $4,988
49,875
kWh
$1,257
-
kW-mo/yr
- - -
03 2.7111: Reduce illumination to minimum necessary levels $3,526 $270 $3,526
35,258
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,696 $60 $2,696
26,961
kWh
- - - -
05 2.2437: Recover waste heat from equipment $2,332 $107 - - - $2,332
-
MMBtu
-
06 2.7314: Reduce ventilation air $1,494 $104 $1,043
10,427
kWh
$403
-
kW-mo/yr
- $48
-
MMBtu
-
07 2.3212: Optimize plant power factor $1,836 $5,750 - - $1,836 - -
08 2.6218: Turn off equipment when not in use $1,654 - $1,654
16,538
kWh
- - - -
09 2.4231: Reduce the pressure of compressed air to the minimum required $1,569 - $1,569
15,689
kWh
- - - -
10 2.2511: Insulate bare equipment $1,249 $700 - - - $1,249
-
MMBtu
-
11 2.4221: Install compressor air intakes in coolest locations $928 $63 $928
9,281
kWh
- - - -
12 2.4111: Utilize energy-efficient belts and other improved mechanisms $928 - $645
6,450
kWh
$283
-
kW-mo/yr
- - -
13 2.7444: Close holes and openings in building such as broken windows $379 $5 - - - $379
-
MMBtu
-
14 2.6218: Turn off equipment when not in use $219 - $219
2,193
kWh
- - - -
15 2.7235: Install fossil fuel make-up air unit $196 $60 $196
1,956
kWh
- - - -
16 2.7221: Lower temperature during the winter season and vice-versa $140 - - - - $140
-
MMBtu
-
TOTAL RECOMMENDED $34,391 $7,119 $17,464
174,628
kWh
$1,943
-
kW-mo/yr
$1,836 $4,148
-
MMBtu
$9,000
TOTAL IMPLEMENTED $10,493 $68 $8,434
84,337
kWh
$1,540
-
kW-mo/yr
- $519
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs