ITAC Assessment: ST0047
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ITAC Assessment: ST0047
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Assessment Year 1985
Principal Product HEAT TREATING & BRAZING
NAICS
n/a
SIC 3498: Fabricated Pipe and Pipe Fittings
Sales Range $1
M
to 5
M
# of Employees 70
Plant Area
n/a
Annual Production 2,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $435,031 5,415,885
kWh
Natural Gas $203,968 35,051
MMBtu
Fuel Oil #2 $10,000 1,540
MMBtu
Other Energy $1,200 149
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,568 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,609

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Fuel Oil #2 Savings Other Energy Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $7,895 $16,240 $7,895
98,183
kWh
- - -
02 2.4221: Install compressor air intakes in coolest locations $294 $150 $294
3,810
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,188 $120 $4,188
52,169
kWh
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,095 $1,200 $1,095
13,775
kWh
- - -
05 2.4133: Use most efficient type of electric motors $382 $1,100 $382
4,689
kWh
- - -
06 2.1131: Repair faulty insulation in furnaces, boilers, etc $6,972 $11,200 $8,404
104,631
kWh
$(-1,432.0)
-
MMBtu
- -
07 2.7494: Install storm windows and doors $1,148 $2,025 - $1,148
-
MMBtu
- -
08 2.7224: Reduce space conditioning during non-working hours $4,210 - - $4,210
-
MMBtu
- -
09 2.1233: Analyze flue gas for proper air/fuel ratio $617 $200 - $617
-
MMBtu
- -
10 2.1123: Install automatic stack damper $819 $1,950 - $819
-
MMBtu
- -
11 2.6121: Reduce hot water temperature to the minimum required $119 - - $119
-
MMBtu
- -
12 2.1135: Repair furnaces and oven doors so that they seal efficiently $5,779 $300 - $5,779
-
MMBtu
- -
13 2.8223: Add air shields to trucks to increase fuel mileage $3,050 $6,397 - - $2,750
-
MMBtu
$300
-
MMBtu
TOTAL RECOMMENDED $36,568 $40,882 $22,258
277,257
kWh
$11,260
-
MMBtu
$2,750
-
MMBtu
$300
-
MMBtu
TOTAL IMPLEMENTED $21,609 $26,082 $12,465
155,041
kWh
$6,094
-
MMBtu
$2,750
-
MMBtu
$300
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Fuel Oil #2 Savings Other Energy Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs