ITAC Assessment: SF0463
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ITAC Assessment: SF0463
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Assessment Year 2015
Principal Product Corrugated Boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 100,000
ft2
Annual Production 35,000,000
pieces
Production Hrs. Annual 2,388
hrs
Location (State) California
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $112,471 1,356,670
kWh
Electricity Demand $186,213 6,862
kW-mo/yr
Electricity Fees $2,197 -
Natural Gas $102,893 14,334
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,544 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $52,030

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.3137: Use power during off-peak periods $3,922 - - $3,781
-
kW-mo/yr
$141 - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,820 $110 $2,653
31,392
kWh
$1,167
-
kW-mo/yr
- - -
03 2.1233: Analyze flue gas for proper air/fuel ratio $2,452 - - - - $3,652
-
MMBtu
$(-1,200.0)
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $366 - $1,686
19,947
kWh
- - - $(-1,320.0)
05 2.2511: Insulate bare equipment $3,340 $721 - - - $3,340
-
MMBtu
-
06 2.4224: Upgrade controls on compressors $28,979 $14,516 $28,979
342,863
kWh
- - - -
07 2.6231: Utilize controls to operate equipment only when needed $5,451 $2,500 $5,451
64,493
kWh
- - - -
08 2.2113: Repair or replace steam traps $7,199 $7,920 - - - $7,199
-
MMBtu
-
09 2.4239: Eliminate or reduce compressed air usage $1,990 $2,660 $761
9,010
kWh
$1,229
-
kW-mo/yr
- - -
10 2.7134: Use photocell controls $1,236 $2,331 $533
6,307
kWh
$703
-
kW-mo/yr
- - -
11 2.2123: Insulate feedwater tank $490 $993 - - - $490
-
MMBtu
-
12 2.7135: Install occupancy sensors $364 $799 $143
1,693
kWh
$221
-
kW-mo/yr
- - -
13 2.4239: Eliminate or reduce compressed air usage $229 $694 $78
928
kWh
$151
-
kW-mo/yr
- - -
14 2.2414: Use waste heat from hot flue gases to preheat $7,312 $26,140 - - - $7,312
-
MMBtu
-
15 2.6231: Utilize controls to operate equipment only when needed $3,394 $16,788 $3,394
40,153
kWh
- - - -
TOTAL RECOMMENDED $70,544 $76,172 $43,678
516,786
kWh
$7,252
-
kW-mo/yr
$141 $21,993
-
MMBtu
$(-2,520.0)
TOTAL IMPLEMENTED $52,030 $43,708 $37,473
443,365
kWh
$2,396
-
kW-mo/yr
- $14,681
-
MMBtu
$(-2,520.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs