Assessment Year | 2015 |
---|---|
Principal Product | Corrugated Boxes |
NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
SIC | 2653: Corrugated and Solid Fiber Boxes |
Sales Range | $10 M to 50M |
# of Employees | 40 |
Plant Area |
100,000
ft2
|
Annual Production | 35,000,000
pieces
|
Production Hrs. Annual | 2,388
hrs
|
Location (State) | California |
View Case Study |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | |
---|---|---|---|---|
Electricity Usage | $112,471 | 1,356,670 |
kWh
|
$0.083 |
Electricity Demand | $186,213 | 6,862 |
kW-mo/yr
|
$27.14 |
Electricity Fees | $2,197 | - |
|
- |
Natural Gas | $102,893 | 14,334 |
MMBtu
|
$7.18 |
TOTAL YEARLY COSTS | - | |||
RECOMMENDED SAVINGS* | $70,544 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
IMPLEMENTED SAVINGS* | $52,030 |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
---|---|---|---|---|---|---|---|---|---|
01 | 2.3137: Use power during off-peak periods | $3,922 | - | - |
$3,781
-
kW-mo/yr
|
$141 | - | - | |
02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,820 | $110 |
$2,653
31,392
kWh
|
$1,167
-
kW-mo/yr
|
- | - | - | |
03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,452 | - | - | - | - |
$3,652
-
MMBtu
|
$(-1,200.0) | |
04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $366 | - |
$1,686
19,947
kWh
|
- | - | - | $(-1,320.0) | |
05 | 2.2511: Insulate bare equipment | $3,340 | $721 | - | - | - |
$3,340
-
MMBtu
|
- | |
06 | 2.4224: Upgrade controls on compressors | $28,979 | $14,516 |
$28,979
342,863
kWh
|
- | - | - | - | |
07 | 2.6231: Utilize controls to operate equipment only when needed | $5,451 | $2,500 |
$5,451
64,493
kWh
|
- | - | - | - | |
08 | 2.2113: Repair or replace steam traps | $7,199 | $7,920 | - | - | - |
$7,199
-
MMBtu
|
- | |
09 | 2.4239: Eliminate or reduce compressed air usage | $1,990 | $2,660 |
$761
9,010
kWh
|
$1,229
-
kW-mo/yr
|
- | - | - | |
10 | 2.7134: Use photocell controls | $1,236 | $2,331 |
$533
6,307
kWh
|
$703
-
kW-mo/yr
|
- | - | - | |
11 | 2.2123: Insulate feedwater tank | $490 | $993 | - | - | - |
$490
-
MMBtu
|
- | |
12 | 2.7135: Install occupancy sensors | $364 | $799 |
$143
1,693
kWh
|
$221
-
kW-mo/yr
|
- | - | - | |
13 | 2.4239: Eliminate or reduce compressed air usage | $229 | $694 |
$78
928
kWh
|
$151
-
kW-mo/yr
|
- | - | - | |
14 | 2.2414: Use waste heat from hot flue gases to preheat | $7,312 | $26,140 | - | - | - |
$7,312
-
MMBtu
|
- | |
15 | 2.6231: Utilize controls to operate equipment only when needed | $3,394 | $16,788 |
$3,394
40,153
kWh
|
- | - | - | - | |
TOTAL RECOMMENDED | $70,544 | $76,172 |
$43,678
516,786
kWh
|
$7,252
-
kW-mo/yr
|
$141 |
$21,993
-
MMBtu
|
$(-2,520.0) | ||
TOTAL IMPLEMENTED | $52,030 | $43,708 |
$37,473
443,365
kWh
|
$2,396
-
kW-mo/yr
|
- |
$14,681
-
MMBtu
|
$(-2,520.0) | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Personnel Changes Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs