ITAC Assessment: GT0731
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ITAC Assessment: GT0731
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Assessment Year 2002
Principal Product Commercial Carpet
NAICS
n/a
SIC 2273: Carpets and Rugs
Sales Range $100
M
to 500
M
# of Employees 800
Plant Area 825,000
ft2
Annual Production 126,000
thousand feet
Production Hrs. Annual 4,160
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,353,664 30,494,639
kWh
Natural Gas $1,744,261 260,113
MMBtu
Fuel Oil #2 $23,666 3,204
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $202,617 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,131

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.1221: Replace obsolete burners with more efficient ones $5,075 - - $4,788
-
MMBtu
- $287 - -
02 2.2163: Use minimum steam operating pressure $4,563 - - $4,305
-
MMBtu
- $258 - -
03 2.2311: Heat treat parts only to required specifications or standards $3,094 - - $2,919
-
MMBtu
- $175 - -
04 2.8112: Combine utility meters $5,560 - - - - $5,560 - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,538 - $3,338
46,449
kWh
- - $200 - -
06 3.4154: Eliminate leaks in water lines and valves $140 $330 $140
358
kWh
- - - - -
07 2.1231: Establish burner maintenance schedule for boilers $12,802 $1,500 - $12,063
-
MMBtu
- $739 - -
08 2.1135: Repair furnaces and oven doors so that they seal efficiently $3,265 $2,500 - $3,080
-
MMBtu
- $185 - -
09 2.4221: Install compressor air intakes in coolest locations $3,091 $3,500 $2,916
64,804
kWh
- - $175 - -
10 2.5111: Convert from indirect to direct fired systems $29,536 $16,300 - $27,864
-
MMBtu
- $1,672 - -
11 2.2514: Cover open tanks $31,387 $36,639 - $29,610
-
MMBtu
- $1,777 - -
12 2.5191: Modify dye beck $22,904 $73,150 - $21,154
-
MMBtu
- $1,269 $320 $161
-
Tgal
13 3.1191: Change procedures / equipment / operating conditions $77,662 $80,000 - - $2,906
-
lb
- $74,756 -
TOTAL RECOMMENDED $202,617 $213,919 $6,394
111,611
kWh
$105,783
-
MMBtu
$2,906
-
lb
$12,297 $75,076 $161
-
Tgal
TOTAL IMPLEMENTED $17,131 $6,330 $3,056
65,162
kWh
$7,868
-
MMBtu
- $6,207 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs