ITAC Assessment: SF0390
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ITAC Assessment: SF0390
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Assessment Year 2010
Principal Product Rubber Roofing and Flooring
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 200
Plant Area 130,000
ft2
Annual Production 25,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $547,823 5,680,000
kWh
Electricity Demand $313,818 19,032
kW-mo/yr
Natural Gas $300,618 37,486
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $137,760 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $121,868

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $1,708 - - - - $1,708
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,828 - $9,828
101,951
kWh
- - -
03 2.7229: Air condition only space necessary $14,706 $3,207 $14,706
152,549
kWh
- - -
04 2.4239: Eliminate or reduce compressed air usage $7,023 $1,764 $3,501
36,311
kWh
$3,522
-
kW-mo/yr
- -
05 2.2511: Insulate bare equipment $24,404 $7,250 $19,773
205,028
kWh
$4,631
-
kW-mo/yr
- -
06 2.6231: Utilize controls to operate equipment only when needed $1,991 $789 $1,991
20,642
kWh
- - -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,024 $5,560 $11,024
114,358
kWh
- - -
08 2.2511: Insulate bare equipment $4,611 $2,176 - - - $4,611
-
MMBtu
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $326 $261 $244
2,530
kWh
$82
-
kW-mo/yr
- -
10 2.2511: Insulate bare equipment $996 $821 - - - $996
-
MMBtu
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,039 $2,749 $3,039
31,518
kWh
- - -
12 2.4227: Use compressor air filters $2,168 $3,000 $2,168
22,489
kWh
- - -
13 2.3511: Use plant owned transformers or lease transformers $39,251 $58,106 - - $39,251 -
14 2.4239: Eliminate or reduce compressed air usage $846 $1,500 $453
4,700
kWh
$393
-
kW-mo/yr
- -
15 2.7134: Use photocell controls $1,030 $2,587 $538
5,580
kWh
$492
-
kW-mo/yr
- -
16 2.7135: Install occupancy sensors $2,946 $75 $1,762
18,279
kWh
$1,184
-
kW-mo/yr
- -
17 2.1243: Use heat from boiler blowdown to preheat boiler feed water $6,167 $17,310 - - - $6,167
-
MMBtu
18 2.3212: Optimize plant power factor $5,696 $21,908 - - $5,696 -
TOTAL RECOMMENDED $137,760 $129,063 $69,027
715,935
kWh
$10,304
-
kW-mo/yr
$44,947 $13,482
-
MMBtu
TOTAL IMPLEMENTED $121,868 $106,920 $66,568
690,426
kWh
$8,645
-
kW-mo/yr
$44,947 $1,708
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs