ITAC Assessment: SF0385
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ITAC Assessment: SF0385
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Assessment Year 2010
Principal Product Chocolate
NAICS 311351: Chocolate and Confectionery Manufacturing from Cacao Beans
SIC 2066: Chocolate and Cocoa Products
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 105,000
ft2
Annual Production 60,000,000
lb
Production Hrs. Annual 8,232
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $909,705 9,888,254
kWh
Electricity Demand $363,567 24,880
kW-mo/yr
Electricity Fees $17,434 -
Natural Gas $242,962 34,221
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $320,686 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $131,240

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,418 - $3,418
35,982
kWh
- - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $12,270 - - - - $12,270
-
MMBtu
03 2.1243: Use heat from boiler blowdown to preheat boiler feed water $23,195 $1,760 - - - $23,195
-
MMBtu
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,136 $373 $1,604
16,745
kWh
$532
-
kW-mo/yr
- -
05 2.6231: Utilize controls to operate equipment only when needed $4,350 $771 $4,350
45,795
kWh
- - -
06 2.7134: Use photocell controls $14,856 $6,800 $10,346
107,879
kWh
$4,510
-
kW-mo/yr
- -
07 2.2511: Insulate bare equipment $1,608 $750 - - - $1,608
-
MMBtu
08 2.7132: Install timers on light switches in little used areas $187 $154 $152
1,581
kWh
$35
-
kW-mo/yr
- -
09 2.4223: Install direct acting units in place of compressed air pressure system in safety system $640 $633 $255
2,685
kWh
$385
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $5,266 $5,951 $3,871
40,369
kWh
$1,395
-
kW-mo/yr
- -
11 2.6212: Turn off equipment during breaks, reduce operating time $97,444 $119,566 $77,018
803,106
kWh
$20,426
-
kW-mo/yr
- -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $15,533 $20,000 $3,263
34,344
kWh
- - $12,270
-
MMBtu
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,444 $7,188 $3,444
36,248
kWh
- - -
14 2.4133: Use most efficient type of electric motors $24,082 $12,770 $18,590
193,849
kWh
$5,492
-
kW-mo/yr
- -
15 2.7142: Utilize higher efficiency lamps and/or ballasts $8,355 $18,588 $6,466
67,427
kWh
$1,889
-
kW-mo/yr
- -
16 2.3212: Optimize plant power factor $9,677 $23,715 - - $9,677 -
17 2.3321: Use steam pressure reduction to generate power $57,997 $240,000 $47,010
494,847
kWh
$10,987
-
kW-mo/yr
- -
18 2.2515: Use optimum thickness insulation $36,228 $325,369 $2,234
23,290
kWh
$518
-
kW-mo/yr
- $33,476
-
MMBtu
TOTAL RECOMMENDED $320,686 $784,388 $182,021
1,904,147
kWh
$46,169
-
kW-mo/yr
$9,677 $82,819
-
MMBtu
TOTAL IMPLEMENTED $131,240 $377,748 $38,714
404,054
kWh
$12,300
-
kW-mo/yr
$9,677 $70,549
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs