ITAC Assessment: SD0651
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ITAC Assessment: SD0651
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Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
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Assessment Year 2024
Principal Product Powder and Marine Coating
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 37,900
ft2
Annual Production 135,270
pieces
Production Hrs. Annual 5,610
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $293,769 631,736
kWh
Electricity Demand $35,300 1,668
kW-mo/yr
Electricity Fees $(-29,064.0) -
Natural Gas $41,902 3,627
MMBtu
TOTAL YEARLY COSTS $341,907
RECOMMENDED SAVINGS* $536,126 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $12,718 $13,000 $11,582
24,907
kWh
$1,086
-
kW-mo/yr
- $50
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,839 $5,082 $4,409
9,482
kWh
$430
-
kW-mo/yr
- -
03 2.2414: Use waste heat from hot flue gases to preheat $2,680 $7,000 - - $2,680
-
MMBtu
-
04 2.9114: Use solar heat to make electricty $363,506 $261,344 $307,109
660,450
kWh
$56,397
-
kW-mo/yr
- -
05 2.3141: Use battery storage for demand control $21,799 - $(-16,688.0)
(-35,888)
kWh
$38,487
-
kW-mo/yr
- -
06 2.4223: Install direct acting units in place of compressed air pressure system in safety system $3,499 $4,191 $3,499
7,525
kWh
- - -
07 2.4133: Use most efficient type of electric motors $7,662 $10,406 $6,982
15,016
kWh
$680
-
kW-mo/yr
- -
08 2.6231: Utilize controls to operate equipment only when needed $41,268 $1,200 $39,720
85,420
kWh
$1,548
-
kW-mo/yr
- -
09 2.4231: Reduce the pressure of compressed air to the minimum required $12,214 $5,037 $12,214
26,267
kWh
- - -
10 2.1221: Replace obsolete burners with more efficient ones $30,573 $17,505 - - $30,573
-
MMBtu
-
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,767 $1,590 $5,255
11,300
kWh
$512
-
kW-mo/yr
- -
12 2.1121: Use insulation in furnaces to facilitate heating / cooling $936 $220 - - $936
-
MMBtu
-
13 2.4223: Install direct acting units in place of compressed air pressure system in safety system $28,665 $4,080 $28,665
61,646
kWh
- - -
TOTAL RECOMMENDED $536,126 $330,655 $402,747
866,125
kWh
$99,140
-
kW-mo/yr
$34,189
-
MMBtu
$50
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs