ITAC Assessment: SD0646
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ITAC Assessment: SD0646
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Assessment Year 2024
Principal Product Sheet Metal Fabrication
NAICS 332322: Sheet Metal Work Manufacturing
SIC 3444: Sheet Metal Work
Sales Range $10
M
to 50
M
# of Employees 105
Plant Area 73,000
ft2
Annual Production 300
units
Production Hrs. Annual 2,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $102,899 898,040
kWh
Electricity Demand $52,472 3,734
kW-mo/yr
Electricity Fees $37,721 -
Natural Gas $56,912 3,224
MMBtu
Waste Disposal Costs
Other Liquid (haz) $42,996 21,716,952
gal
TOTAL YEARLY COSTS $293,000
RECOMMENDED SAVINGS* $174,761 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $158,670

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.7261: Install timers and/or thermostats $678 $180 $201
1,753
kWh
$477
-
kW-mo/yr
- - - -
02 2.1133: Adjust burners for efficient operation $16,626 $6,076 - - $16,626
-
MMBtu
- - -
03 2.1121: Use insulation in furnaces to facilitate heating / cooling $503 $614 - - $503
-
MMBtu
- - -
04 2.9114: Use solar heat to make electricty $81,600 $250,043 $61,368
535,500
kWh
$20,232
-
kW-mo/yr
- - - -
05 2.3141: Use battery storage for demand control $8,600 - $(-1,516.0)
(-13,227)
kWh
$10,116
-
kW-mo/yr
- - - -
06 4.212: Adopt in-house material generation $32,881 $97,356 $(-14,016.0)
(-122,304)
kWh
- - $34,782
-
gal
- $12,115
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $898 $3,115 $898
7,833
kWh
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,221 $10,759 $2,029
17,703
kWh
$1,137
-
kW-mo/yr
- - $55 -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $276 $932 $159
1,391
kWh
$117
-
kW-mo/yr
- - - -
10 2.4223: Install direct acting units in place of compressed air pressure system in safety system $4,515 $6,200 $4,515
39,400
kWh
- - - - -
11 2.4231: Reduce the pressure of compressed air to the minimum required $516 $250 $516
4,505
kWh
- - - - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $9,254 $250 $9,254
80,746
kWh
- - - - -
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,672 $3,061 $4,855
42,361
kWh
$818
-
kW-mo/yr
- - - -
14 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,188 $6,972 $4,168
36,368
kWh
$20
-
kW-mo/yr
- - - -
15 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,333 $13,388 $5,333
46,533
kWh
- - - - -
TOTAL RECOMMENDED $174,761 $399,196 $77,764
678,562
kWh
$32,917
-
kW-mo/yr
$17,129
-
MMBtu
$34,782
-
gal
$55 $12,115
TOTAL IMPLEMENTED $158,670 $372,660 $62,510
545,467
kWh
$32,079
-
kW-mo/yr
$17,129
-
MMBtu
$34,782
-
gal
$55 $12,115
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs