ITAC Assessment: SD0526
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ITAC Assessment: SD0526
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Assessment Year 2016
Principal Product Die Forged Metals
NAICS 332111: Iron and Steel Forging
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 110
Plant Area 92,000
ft2
Annual Production 200,000
pieces
Production Hrs. Annual 5,070
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $491,009 7,757,934
kWh
Electricity Demand $593,808 15,840
kW-mo/yr
Electricity Fees $13,975 -
Natural Gas $65,802 8,756
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $323,527 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $90,525

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $140,004 $382,500 $241,457
3,814,483
kWh
$275,983
-
kW-mo/yr
$(-76,290.0) $(-301,146.0)
-
MMBtu
-
02 2.4133: Use most efficient type of electric motors $47,293 $24,000 $21,237
335,520
kWh
$26,056
-
kW-mo/yr
- - -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $33,404 $21,190 $27,949
441,528
kWh
$21,639
-
kW-mo/yr
- $(-16,184.0)
-
MMBtu
-
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $27,809 $31,775 $15,242
241,781
kWh
$12,567
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $25,525 $47,892 $10,165
160,581
kWh
$15,178
-
kW-mo/yr
- - $182
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,423 $1,500 $8,454
133,560
kWh
$6,969
-
kW-mo/yr
- - -
07 2.6232: Install set-back timers $14,249 $344 $14,249
225,108
kWh
- - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $13,558 $200 $13,558
214,208
kWh
- - - -
09 2.7134: Use photocell controls $2,988 $1,850 $2,988
47,215
kWh
- - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,761 $1,620 $1,167
17,599
kWh
$1,594
-
kW-mo/yr
- - -
11 2.7135: Install occupancy sensors $513 $2,320 $513
8,108
kWh
- - - -
TOTAL RECOMMENDED $323,527 $515,191 $356,979
5,639,691
kWh
$359,986
-
kW-mo/yr
$(-76,290.0) $(-317,330.0)
-
MMBtu
$182
TOTAL IMPLEMENTED $90,525 $57,275 $44,933
710,861
kWh
$45,592
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs