ITAC Assessment: SD0475
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ITAC Assessment: SD0475
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Assessment Year 2013
Principal Product APET containers
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 175
Plant Area 74,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,620,157 21,415,842
kWh
Electricity Demand $603,240 39,770
kW-mo/yr
Natural Gas $74,013 14,837
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $774,533 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,141

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 3.1192: Reduce scrap production $478,006 $153,240 $356,659
4,711,485
kWh
$102,105
-
kW-mo/yr
$19,242
-
MMBtu
02 2.2614: Use cooling tower or economizer to replace chiller cooling $74,589 $105,000 $74,589
985,324
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $72,583 $20,000 $56,428
745,416
kWh
$16,155
-
kW-mo/yr
-
04 2.2511: Insulate bare equipment $38,801 $8,131 $35,791
472,804
kWh
$3,010
-
kW-mo/yr
-
05 2.1311: Replace electrically-operated equipment with fossil fuel equipment $32,247 $22,575 $34,458
455,191
kWh
$7,473
-
kW-mo/yr
$(-9,684.0)
-
MMBtu
06 3.1191: Change procedures / equipment / operating conditions $31,432 $18,685 $20,392
269,382
kWh
$5,414
-
kW-mo/yr
$5,626
-
MMBtu
07 2.3137: Use power during off-peak periods $14,075 $28,900 - $14,075
-
kW-mo/yr
-
08 2.2414: Use waste heat from hot flue gases to preheat $13,799 $24,000 - - $13,799
-
MMBtu
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,883 $30,800 $12,883
170,184
kWh
- -
10 2.7134: Use photocell controls $3,183 $3,515 $2,784
36,789
kWh
$399
-
kW-mo/yr
-
11 2.6231: Utilize controls to operate equipment only when needed $1,517 $4,185 $1,224
16,174
kWh
$293
-
kW-mo/yr
-
12 2.7261: Install timers and/or thermostats $1,418 $1,750 $1,418
18,743
kWh
- -
TOTAL RECOMMENDED $774,533 $420,781 $596,626
7,881,492
kWh
$148,924
-
kW-mo/yr
$28,983
-
MMBtu
TOTAL IMPLEMENTED $30,141 $63,215 $15,667
206,973
kWh
$14,474
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs