| Assessment Year | 1997 |
|---|---|
| Principal Product | Machined automotive parts |
| NAICS |
n/a
|
| SIC | 3463: Nonferrous Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 180 |
| Plant Area |
75,000
ft2
|
| Annual Production | 35,000,000
pieces
|
| Production Hrs. Annual | 6,428
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $265,320 | 7,792,497 |
kWh
|
$0.034 |
| Electricity Demand | $170,255 | 14,905 |
kW-mo/yr
|
$11.42 |
| Natural Gas | $8,851 | 2,100 |
MMBtu
|
$4.21 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $25,545 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $11,354 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $209 | $754 |
$151
4,396
kWh
|
$58
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 02 | 2.7131: Add area lighting switches | $327 | $200 |
$327
9,672
kWh
|
- | - | - | - | - | - | - | - | |
| 03 | 2.7135: Install occupancy sensors | $129 | $400 |
$129
3,810
kWh
|
- | - | - | - | - | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $196 | $450 |
$160
3,224
kWh
|
$36
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $2,214 | $300 |
$2,214
62,427
kWh
|
- | - | - | - | - | - | - | - | |
| 06 | 2.2437: Recover waste heat from equipment | $3,651 | $1,560 | - | - | - |
$3,651
-
MMBtu
|
- | - | - | - | - | |
| 07 | 2.7447: Install vinyl strip / high speed / air curtain doors | $195 | $260 | - | - | - |
$195
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $4,578 | $2,925 |
$2,924
89,390
kWh
|
$1,654
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 09 | 2.3212: Optimize plant power factor | $778 | $1,268 | - | - | $778 | - | - | - | - | - | - | |
| 10 | 2.7447: Install vinyl strip / high speed / air curtain doors | $566 | $394 | - | - | - |
$566
-
MMBtu
|
- | - | - | - | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $242 | $200 |
$242
7,034
kWh
|
- | - | - | - | - | - | - | - | |
| 12 | 2.6218: Turn off equipment when not in use | $20 | - |
$20
586
kWh
|
- | - | - | - | - | - | - | - | |
| 13 | 3.5316: Contract a wood pallet recycling company | $396 | - | - | - | - | - | - | - |
$396
-
lb
|
- | - | |
| 14 | 3.1191: Change procedures / equipment / operating conditions | $73 | $90 | - | - | - | - | - | - | - | $73 | - | |
| 15 | 3.6125: Sell combustible waste | $4,950 | $1,000 | - | - | - | - | - |
$4,950
-
gal
|
- | - | - | |
| 16 | 4.311: Schedule deliveries according to demand | $461 | - | - | - | - | - | - | - | - | - | $461 | |
| 17 | 3.1191: Change procedures / equipment / operating conditions | $2,628 | $720 | - | - | - | - | - | - | - | $2,628 | - | |
| 18 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,160 | $480 | - | - | - | - | - | - |
$2,160
-
lb
|
- | - | |
| 19 | 3.8221: Use alternatives for acids / alkaline (water, steam, abrasive) | $920 | - | - | - | - | - | - |
$920
-
gal
|
- | - | - | |
| 20 | 3.7393: Implement a machine and coolant sump cleaning program to minimize coolant contamination | $852 | $3,000 | - | - | - | - |
$852
-
Tgal
|
- | - | - | - | |
| TOTAL RECOMMENDED | $25,545 | $14,001 |
$6,167
180,539
kWh
|
$1,748
-
kW-mo/yr
|
$778 |
$4,412
-
MMBtu
|
$852
-
Tgal
|
$5,870
-
gal
|
$2,556
-
lb
|
$2,701 | $461 | ||
| TOTAL IMPLEMENTED | $11,354 | $8,529 |
$3,804
113,716
kWh
|
$1,748
-
kW-mo/yr
|
- | - |
$852
-
Tgal
|
$4,950
-
gal
|
- | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs