ITAC Assessment: SD0190
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ITAC Assessment: SD0190
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Assessment Year 1998
Principal Product Die Castings
NAICS
n/a
SIC 3463: Nonferrous Forgings
Sales Range $10
M
to 50
M
# of Employees 115
Plant Area 100,000
ft2
Annual Production 380,000
pieces
Production Hrs. Annual 4,726
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $97,261 1,927,608
kWh
Electricity Demand $71,567 7,535
kW-mo/yr
Natural Gas $87,867 19,776
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $347,550 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,806

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Administrative Changes Savings
01 2.4133: Use most efficient type of electric motors $7,869 $11,580 $5,436
108,734
kWh
$2,433
-
kW-mo/yr
- -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $30,174 $15,667 $24,816
496,483
kWh
$5,358
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $30,878 $116,225 $20,162
403,283
kWh
$10,716
-
kW-mo/yr
- -
04 2.2425: Use flue gases to heat process or service water $17,334 $8,125 $14,256
285,170
kWh
$3,078
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,620 $1,350 $6,407
128,077
kWh
$2,213
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $4,072 - $3,027
60,668
kWh
$1,045
-
kW-mo/yr
- -
07 2.7261: Install timers and/or thermostats $788 $300 $788
15,533
kWh
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,086 $4,856 $1,127
22,567
kWh
$959
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $7,443 $6,942 $5,532
110,785
kWh
$1,911
-
kW-mo/yr
- -
10 2.7144: Install spectral reflectors / delamp $2,302 $2,150 $1,606
32,239
kWh
$696
-
kW-mo/yr
- -
11 3.6193: Install equipment (eg compactor) to reduce disposal costs $9,500 $9,000 - - - $9,500
12 3.5131: Recycle white water $445 - - - $445
-
gal
-
13 4.421: Modify current incentive program $226,039 $560,000 - - - $226,039
TOTAL RECOMMENDED $347,550 $736,195 $83,157
1,663,539
kWh
$28,409
-
kW-mo/yr
$445
-
gal
$235,539
TOTAL IMPLEMENTED $39,806 $31,022 $22,008
440,503
kWh
$8,298
-
kW-mo/yr
- $9,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs