| Assessment Year | 1997 |
|---|---|
| Principal Product | Polyurethane Foam For Carpet Padding |
| NAICS |
n/a
|
| SIC | 3086: Plastics Foam Products |
| Sales Range | $50 M to 100M |
| # of Employees | 400 |
| Plant Area |
10,650
ft2
|
| Annual Production | 92,513
thousand feet
|
| Production Hrs. Annual | 6,630
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $382,457 | 5,680,246 |
kWh
|
$0.067 |
| Electricity Demand | $168,572 | 19,916 |
kW-mo/yr
|
$8.46 |
| Natural Gas | $113,561 | 31,745 |
MMBtu
|
$3.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $304,844 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $249,204 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $18,513 | $12,290 |
$14,896
222,450
kWh
|
$3,617
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.6231: Utilize controls to operate equipment only when needed | $28,303 | - | - |
$28,303
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.5121: Redesign flow to minimize mass transfer length | $27,336 | $4,000 |
$27,336
463,365
kWh
|
- | - | - | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $17,545 | $38,000 |
$15,216
227,140
kWh
|
$2,329
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4131: Size electric motors for peak operating efficiency | $11,307 | $1,800 |
$7,942
118,406
kWh
|
$3,365
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4226: Use / purchase optimum sized compressor | $9,941 | $9,500 |
$7,208
107,562
kWh
|
$2,733
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.2442: Preheat combustion air with waste heat | $3,325 | $1,127 | - | - |
$3,325
-
MMBtu
|
- | - | - | |
| 08 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,455 | $1,250 |
$1,154
17,292
kWh
|
$301
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 3.8131: Use water-based adhesives | $55,640 | - | - | - | - |
$55,640
-
gal
|
- | - | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $77,729 | $211,365 | - | - | - | - | $77,729 | - | |
| 11 | 4.522: Modify storage space to avoid rental of a warehouse | $53,750 | $53,750 | - | - | - | - | - | $53,750 | |
| TOTAL RECOMMENDED | $304,844 | $333,082 |
$73,752
1,156,215
kWh
|
$40,648
-
kW-mo/yr
|
$3,325
-
MMBtu
|
$55,640
-
gal
|
$77,729 | $53,750 | ||
| TOTAL IMPLEMENTED | $249,204 | $333,082 |
$73,752
1,156,215
kWh
|
$40,648
-
kW-mo/yr
|
$3,325
-
MMBtu
|
- | $77,729 | $53,750 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs