ITAC Assessment: SU0237
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ITAC Assessment: SU0237
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Assessment Year 2006
Principal Product Non-ferrous Castings
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 60,000
ft2
Annual Production 200,000,000
pieces
Production Hrs. Annual 2,625
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $110,920 1,950,045
kWh
Electricity Demand $117,713 8,432
kW-mo/yr
Electricity Fees $6,622 -
Natural Gas $82,994 73,401
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $15,770 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,778

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $5,095 - $1,981
34,760
kWh
$3,114
-
kW-mo/yr
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,815 - $827
14,516
kWh
$988
-
kW-mo/yr
03 2.7124: Make a practice of turning off lights when not needed $1,173 - $529
9,292
kWh
$644
-
kW-mo/yr
04 2.4314: Use synthetic lubricant $606 - $277
4,856
kWh
$329
-
kW-mo/yr
05 2.7122: Disconnect ballasts $82 - $37
656
kWh
$45
-
kW-mo/yr
06 2.4221: Install compressor air intakes in coolest locations $4,115 $219 $1,600
28,060
kWh
$2,515
-
kW-mo/yr
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $660 $220 $256
4,480
kWh
$404
-
kW-mo/yr
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,224 $7,782 $1,012
17,746
kWh
$1,212
-
kW-mo/yr
TOTAL RECOMMENDED $15,770 $8,221 $6,519
114,366
kWh
$9,251
-
kW-mo/yr
TOTAL IMPLEMENTED $8,778 $8,221 $3,674
64,434
kWh
$5,104
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs