ITAC Assessment: RU0156
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ITAC Assessment: RU0156
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Assessment Year 1992
Principal Product METAL HARDENING
NAICS
n/a
SIC 3398: Metal Heat Treating
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area
n/a
Annual Production 18,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $389,827 4,778,722
kWh
Natural Gas $207,978 41,843
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $47,182 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,848

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.4221: Install compressor air intakes in coolest locations $2,324 $577 $2,324
28,429
kWh
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,848 - $1,848
22,567
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,041 $63 $1,105
13,482
kWh
- $(-64.0)
04 2.1233: Analyze flue gas for proper air/fuel ratio $16,739 $322 - $16,739
-
MMBtu
-
05 2.4312: Improve lubrication practices $1,929 $800 $1,929
23,740
kWh
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,776 $3,750 $1,776
21,688
kWh
- -
07 2.2414: Use waste heat from hot flue gases to preheat $21,525 $23,000 - $21,525
-
MMBtu
-
TOTAL RECOMMENDED $47,182 $28,512 $8,982
109,906
kWh
$38,264
-
MMBtu
$(-64.0)
TOTAL IMPLEMENTED $1,848 - $1,848
22,567
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs