ITAC Assessment: OR0537
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ITAC Assessment: OR0537
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Assessment Year 2008
Principal Product Particle Board
NAICS 321219: Reconstituted Wood Product Manufacturing
SIC 2493: Reconstituted Wood Products
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 325,930
ft2
Annual Production 177,650,000
units
Production Hrs. Annual 8,760
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $345,202 8,795,223
kWh
Electricity Demand $51,752 17,619
kW-mo/yr
Electricity Fees $10,461 -
Wood $279,933 137,567
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $431,777 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,113

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Wood Savings Personnel Changes Savings Primary Product Savings
01 2.4223: Install direct acting units in place of compressed air pressure system in safety system $34,473 $24,900 $30,416
774,937
kWh
$4,057
-
kW-mo/yr
- - -
02 4.123: Reduce defects by reducing product tipping $56,459 $10,000 $(-13,237.0)
337,260
kWh
- - - $69,696
03 3.1192: Reduce scrap production $131,635 $140,000 $22,640
576,808
kWh
$2,328
-
kW-mo/yr
- - $106,667
04 2.7135: Install occupancy sensors $10,283 $27,375 $7,417
189,039
kWh
$228
-
kW-mo/yr
- $2,638 -
05 2.4131: Size electric motors for peak operating efficiency $4,386 $18,550 $3,978
101,367
kWh
$408
-
kW-mo/yr
- - -
06 2.4157: Establish a predictive maintenance program $3,113 - $2,739
69,808
kWh
$374
-
kW-mo/yr
- - -
07 2.2515: Use optimum thickness insulation $11,928 $5,611 - - $11,928
-
MMBtu
- -
08 4.322: Eliminate old stock and modify inventory control $179,500 $279,600 - - $82,800
-
MMBtu
$(-10,000.0) $106,700
TOTAL RECOMMENDED $431,777 $506,036 $53,953
2,049,219
kWh
$7,395
-
kW-mo/yr
$94,728
-
MMBtu
$(-7,362.0) $283,063
TOTAL IMPLEMENTED $3,113 - $2,739
69,808
kWh
$374
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Wood Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs