ITAC Assessment: TT0187
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ITAC Assessment: TT0187
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Assessment Year 2017
Principal Product Distilled Water Bottle Preparations
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $100
M
to 500
M
# of Employees 485
Plant Area 800,000
ft2
Annual Production 20,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,234,527 46,070,640
kWh
Electricity Demand $840,228 80,023
kW-mo/yr
Natural Gas $796,749 236,375
MMBtu
Waste Disposal Costs
Water Usage $10,545 150,635
Tgal
TOTAL YEARLY COSTS $2,882,049
RECOMMENDED SAVINGS* $191,659 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $104,656

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Ancillary Material Cost Savings
01 2.1243: Use heat from boiler blowdown to preheat boiler feed water $77,734 $24,500 - - $1,144
-
MMBtu
$2,590
-
Tgal
$74,000
02 2.2121: Increase amount of condensate returned $52,000 $14,250 - - $30,000
-
MMBtu
$742
-
Tgal
$21,258
03 2.4224: Upgrade controls on compressors $24,005 $30,000 $22,797
844,261
kWh
$1,208
-
kW-mo/yr
- - -
04 2.1233: Analyze flue gas for proper air/fuel ratio $19,000 $3,000 - - $19,000
-
MMBtu
- -
05 2.1242: Minimize boiler blowdown with better feedwater treatment $8,095 $1,311 - - $2,173
-
MMBtu
$200
-
Tgal
$5,722
06 2.2614: Use cooling tower or economizer to replace chiller cooling $6,126 $2,000 $6,126
228,597
kWh
- - - -
07 2.4131: Size electric motors for peak operating efficiency $2,097 $1,000 $2,097
77,661
kWh
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,556 - $1,556
57,653
kWh
- - - -
09 2.4224: Upgrade controls on compressors $1,046 $3,200 $1,046
38,772
kWh
- - - -
TOTAL RECOMMENDED $191,659 $79,261 $33,622
1,246,944
kWh
$1,208
-
kW-mo/yr
$52,317
-
MMBtu
$3,532
-
Tgal
$100,980
TOTAL IMPLEMENTED $104,656 $48,561 $24,353
901,914
kWh
$1,208
-
kW-mo/yr
$51,173
-
MMBtu
$942
-
Tgal
$26,980
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs