| Assessment Year | 2007 |
|---|---|
| Principal Product | Ceramic Tiles |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3253: Ceramic Wall and Floor Tile |
| Sales Range | $5 M to 10M |
| # of Employees | 120 |
| Plant Area |
140,000
ft2
|
| Annual Production | 1,800
thousand feet
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Washington |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $160,221 | 2,729,960 |
kWh
|
$0.059 |
| Electricity Demand | $28,467 | 8,688 |
kW-mo/yr
|
$3.28 |
| Electricity Fees | $12,038 | - |
|
- |
| Natural Gas | $369,204 | 41,200 |
MMBtu
|
$8.96 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $634,000 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $22,200 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Product Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.126: Install sensors to detect defects | $371,000 | $1,113,000 | - | - | - | - | $371,000 | |
| 02 | 4.426: Modify workload | $162,000 | $23,000 | - | - | - | - | $162,000 | |
| 03 | 2.7447: Install vinyl strip / high speed / air curtain doors | $70,000 | $48,000 | - | - |
$20,000
-
MMBtu
|
$50,000 | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $18,200 | $30,000 | - | - |
$18,200
-
MMBtu
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,600 | $2,600 |
$2,400
39,100
kWh
|
$200
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4224: Upgrade controls on compressors | $8,800 | $800 |
$8,500
135,600
kWh
|
$300
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $1,400 | $3,800 |
$1,000
16,700
kWh
|
$400
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $634,000 | $1,221,200 |
$11,900
191,400
kWh
|
$900
-
kW-mo/yr
|
$38,200
-
MMBtu
|
$50,000 | $533,000 | ||
| TOTAL IMPLEMENTED | $22,200 | $36,400 |
$3,400
55,800
kWh
|
$600
-
kW-mo/yr
|
$18,200
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Primary Product Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs