ITAC Assessment: OR0509
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ITAC Assessment: OR0509
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Assessment Year 2006
Principal Product Aluminum Castings
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 85,000
ft2
Annual Production 2,584,000
lb
Production Hrs. Annual 7,752
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $112,732 10,033,444
kWh
Electricity Demand $81,195 25,391
kW-mo/yr
Electricity Fees $12,662 -
LPG $436,986 32,423
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $96,660 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $85,960

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Administrative Changes Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $2,900 $5,000 $2,000
169,800
kWh
$900
-
kW-mo/yr
- -
02 2.7491: Insulate glazing, walls, ceilings, and roofs $58,000 $6,800 $1,930
162,000
kWh
- $56,070
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $16,200 $2,250 $6,510
547,580
kWh
$2,760
-
kW-mo/yr
- $6,930
04 2.6218: Turn off equipment when not in use $660 $240 $660
58,500
kWh
- - -
05 2.6218: Turn off equipment when not in use $1,300 $650 $900
72,400
kWh
$400
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $3,000 $1,200 $2,200
183,500
kWh
$800
-
kW-mo/yr
- -
07 2.4224: Upgrade controls on compressors $7,000 $11,000 $5,200
434,600
kWh
$1,800
-
kW-mo/yr
- -
08 2.7447: Install vinyl strip / high speed / air curtain doors $1,200 $3,000 $1,200
106,000
kWh
- - -
09 4.212: Adopt in-house material generation $6,400 $22,000 $(-100.0)
(-4,400)
kWh
- - $6,500
TOTAL RECOMMENDED $96,660 $52,140 $20,500
1,729,980
kWh
$6,660
-
kW-mo/yr
$56,070
-
MMBtu
$13,430
TOTAL IMPLEMENTED $85,960 $28,290 $17,500
1,478,480
kWh
$5,460
-
kW-mo/yr
$56,070
-
MMBtu
$6,930
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs